Strudyna SCS Structural Cable Catalogue by Structural Dynamics (Kinzi Group)

AM-ADJUSTER

BASIC B3

P2 H-ADJUSTER

Architectural Cable Systems

SCS V 1.0 Intro page 2-3.

Menu page 7.

Cables page 8-10.

Assembly page 4-5.

m STRUDYNA.com

Components page 6.

Every one of our tensile solutions must find its individual balance. The equilibrium between its function as a tensile component and as a piece of art to enhance the architectâ&#x20AC;&#x2122;s vision is essential. The system has to perform under load, be comfortable to use and offer room for architectural expression, from simple to grand. Every tensile structure defines its own way of reaching out to communicate with its surroundings. The Strudyna stainless steel tensile cable range was organised with this understanding. The range offers a solution platform that can be customised to todayâ&#x20AC;&#x2122;s light weight architectural needs.

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Stainless Steel Tensile Cable Systems

ARCHITECTURAL HIGHTENSILE CABLE SYSTEMS

P2H page 34.

BASIC FORK B3 page 48.

AM ADJUSTER page 70.

SRS page 88.

RDS page 96.

Choosing the right tensile cable system Stainless steel tensile cable selections

An outstanding structural design can only be achieved when an architects vision is matched by great products. Choosing the right cable system can be the difference between an average or spectacular architectural design â&#x20AC;&#x201C; we believe our new range of high tensile architectural cable systems will be able to not only meet, but exceed, your requirements for that visionary project. When choosing a tensile cable system the main criteria that we are able to assist designerâ&#x20AC;&#x2122;s work through are the loads, applications and corrosion performance. If involved early enough in the design process, our engineers may suggest special cable configurations that offer a higher performance ratio per diameter, resulting in smaller diameter cables being used, improving the overall aesthetics of the project.

Also as important as cable system selection is ensuring the cable structure is properly installed and maintained, so that design loads are met, and the designers vision is maintained for many years for the occupants of the completed structure. When selecting and installing structural cables: - Always choose the proper cable system based on the calculated loads - Never overload the tensile cable system greater than its designed working load - Always use tensile cables in a straight line or in-line pull only - Never use tensile cable systems for lifting cables

STAINLESS STEEL TENSILE CABLE SYSTEMS

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ASSEMBLY High tensile cable systems

Tensile Cable assembly configurations High Tensile Architectural Cable Systems Every tensile structure defines its own ways of reaching out to communicate with its surroundings. The Strudyna stainless steel tensile cable range was organised with this understanding. The range offers a solution platform that can be customised to today's light weight architectural needs.

P2H-Adjuster tensile cable assemblies: The P2H Adjuster is the “high performance” architectural cable fitting in the cable range. It’s compact design means it is easy to install in confined spaces and offers the highest overall performance.

P2H Fork + Cable see page 38

P2H Fork + cable + B3 Terminal see page 39

P2H Terminal + In socket + Cable see page 40

Basic B3: Basic B3 assemblies offer the most economical solution of its range. This B3 traditional design offers robust support with ample adjustments.

B3 Turnbuckle Fork & Swage + cable see page 52

B3 Turnbuckle Fork & Swage + cable + B3 Terminal see page 54

B3 Turnbuckle Fork & Swage + cable + B3 Fork Terminal see page 56

B3 Fork Terminal + cable + B3 Terminal see page 58

B3 Terminal + cable see page 60

Basic B1: Basic B1, is the small brother of the B3 assemblies, offers the same economical package and ample adjustments but only in small size cable up to dia. 12 mm cable.

B1 Turnbuckle Fork & Swage + cable see page 51

B1 Turnbuckle Fork & Swage + cable + B1 Terminal see page 53

B1 Turnbuckle Fork & Swage + cable + B1 Fork Terminal see page 55

B1 Fork Terminal + cable + B1 Terminal see page 57

B1 Terminal + cable see page 59

Consult your Strudyna agent for any other cable assembly configuration not listed above. See page 24 and 25 for connecting plate options.

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ASSEMBLY High tensile cable systems

AM-adjuster : The AM Adjuster has been designed to withstand the full assault of dynamic forces. A unique bronze insert allows for quick installation without the need for hydraulic compressors, as well as repeated adjustment without the fear of thread galling. It is ideal for shade sail structures where constant shock loads have been anticipated. The AM Adjusterâ&#x20AC;&#x2122;s open body design also assists with constant visual maintenance inspection of the thread in high wind shock load applications.

AM adjuster fork & swage + cable see page 75

AM adjuster toggle & swage + cable see page 73

AM adjuster fork & swage + AM fork terminal + cable see page 76

AM adjuster toggle & swage + AM toggle terminal + cable see page 74

AM fork terminal + AM terminal + cable see page 78

AM toggle terminal + AM terminal + cable see page 77

AM terminal (UNF thread) + cable see page 79

RDS Terminal: RDS adjuster cable assemblies are not for the faint hearted. RDS unique small profile look was designed for Rod assembly but can be adapted for cable. Itâ&#x20AC;&#x2122;s uniquely small profile looks great with other rod assemblies, but installation will require the full cable to be turned. This is suggested for advance installers only and not for the faint hearted.

RDS fork terminal + cable see page 99

SRS Terminal: SRS adjusters are for the most advanced fatigued concerned projects only. The SRS adjuster comes with a Duplex grade fork and terminal, with the highest yield performing Ph17-4 Pin. It is recommended for fatigued concerned installations only.

SCS fork terminal + cable see page 91

Consult your Strudyna agent for any other cable assembly configuration not listed above. See page 24 and 25 for connecting plate options.

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COMPONENTS

High tensile rods systems

Type of component SCS Architectural Cable Systems

P2H-adjuster

In-socket Ex-socket lock nut

page 42

P2H Adjuster

P2H Terminal

In-socket lock nut

P2H Pin

page 42

Basic B3

B3 Fork Terminal

B3 Threaded Fork

page 62

page 63

B3 Terminal page 64

B3 Fork Swage Turnbuckle

B3 Turnbuckle

B3 Hex nut

page 61

page 65

page 66

AM-adjuster

Toggle Swage Turnbuckle

Fork Swage Turnbuckle

page 80

Threaded Toggle

Threaded Fork

Toggle Terminal

Fork Terminal

page 82

page 81

Lock nut Terminal page 83

Turnbuckle

page 85

Pin page 84

page 83

SRS-Terminal

Terminal

Lock nut

page 92

Terminal

Lock nut

page 100

RDS-Terminal page 100

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RDS-Terminal

page 6

TECTURALCABLE

P2H page 42

Basic B3 page 61

MENU Cables page 8-10

Menu page 7

Intro page 2-3

Assembly page 4-5

Components page 6

AN AN

73 page pag age. ge. e

ND AN GA ME

RA ST X-

-S

ND RA ST OPR

SRS-terminal assembly page 91 / RDS-terminal assembly page 99

91,, 99 91 99 page p pag page ge.

AM-ADJUSTER assembly page 73

XST RA

O-

X-

-S

ND RA ST OPR

BASIC B1 / B3 assembly page 51-52

51 pag age. age ge e.

X-

-S

ND RA ST OPR

P2H-ADJUSTER assembly page 38

38 pag age. age ge e.

ASSEMBLY

COMPONENTs

P2H FORK TERMINAL PAGE 42

BASIC B1 / B3 PAGE 61

AM ADJUSTER PAGE 80

SRS FORK TERMINAL PAGE 92

RDS FORK TERMINAL PAGE 100

HAMMA PERFORMANCE PAGE 8

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High tensile cable systems

HAMMA SCS Architectural Cable Systems

Strudyna is proud to offer HAMMA as part of Strudyna's tensile cable systems. HAMMA start by sourcing the highest quality stainless steel rod, which then undergo a unique descaling process to remove impurities, which may have attached during transport, prior to commencing production. The rod then goes through multiple annealing stages during the drawing process to ensure the drawn wire does not work harden, extending the working life of the cable. HAMMA is then finished by passing through an ultrasonic bath to remove impurities that have attached during manufacturing, protecting the passivation layer that provides corrosion resistance.

These unique processes (including some that we can not divulge as they are TOP SECRET) ensure HAMMA provide ultimate corrosion resistance for extremely harsh and severe local conditions, as well as increased work life due to the multiple annealing processes, ensuring longevity of the cable assemblies used in your latest project. HAMMA will offer a superior aesthetic finish to your project due to an excellent surface brightness and smooth exterior.

AISI 316 HAMMA-Pro configuration and cable strengths

HAMMA PRO-STRAND Design

- When stretch matters! Built with Micro Stretch Technology (MST), this makes the HAMMA-Pro one of, if not the best compacted strand on the market with a decreased constructional stretch of the wire and an increased Minimum Breaking Load (MBL) by approximately 30% when compared to a similar size conventional strand.

Material : AISI 316 1.4401. Cable Size : 1.6mm ~ 19mm. Surface : Bright shine. Specific features: - Extremely low Stretch. - Extremely non-Flexible. - High Breaking strain. - Smooth clean finish. - No pre-stressing required.

with M cro stretch Technologies

1x7

1x19

1x25

HAMMA Pro - Compacted strand cables

Micro-stretch Technologies

Architectural compacted strand cable systems

HAMMA Pro - Compacted strand cables are ideal for rigid structures or glass façade due to its unique surface finish and high tensile performance. Having low elasticity means they do not need to be pre-stretched and a shiny smooth surface allows the compact cables to be designed in areas of close proximity to building occupants making greater use of space. Moreover, its small profile to tensile ratio means they offer an unparalleled transparency and performance to the glass facade. Combining the stainless steels ease of maintenance in both outdoor and indoor situations, compact cables are the perfect solution to modern tensile structure designs.

1x7 METRIC

1.6

2.0

IMPERIAL

1/16”

5/64”

Construction

1x7

Limit Tension* (kN)

1.53

2.65

4.12

6.03

min. Breaking Load

(Kgf)

260

450

700

1,025

(kN)

2.55

4.41

6.86

10.05

11.28

2.5

3.0

3.2

3.58

1/8” 1x7

1x7

4.0 5/32”

1x7

6.77

8.09

10.56

1,150

1,375

1,795

13.48

17.60

1x19

1x7

1x19

1x25

METRIC

5.0

6.0

7.0

IMPERIAL

8.0

9.0

10.0

5/16”

3/8”

7/16”

11.0

12.0

METRIC

14.0

IMPERIAL

16.0

19.0

5/8”

3/4”

1x25

Construction

1x19

Construction

Limit Tension* (kN)

15.3

21.77

30.01

38.24

52.96

60.31

79.43

84.73

Limit Tension* (kN)

113.586 150.63 188.29

min. Breaking Load

(Kgf)

19,300 25,600 32,000

(kN)

189.27 251.05 313.81

min. Breaking Load

(Kgf)

2,600

3,700

5,100

6,500

9,000

10,250 13,500 14,400

(kN)

25.50

36.28

50.01

63.74

88.26

100.52 132.39 141.22

1x25

*ZR,D DIN 18800

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1x25

High tensile cable systems

AISI 316 HAMMA-X configuration and cable strengths HAMMA X conventional stainless steel cables come in many configurations, however, 1x19, 7x7 and 7x19 constructions dominate the market. The HAMMA X range offers a combination of superior corrosion resistance, solid all-round performance and a strong value proposition. They are extensively used in hanger cables for lightweight structures., stabilizing cables for wooden trusses, and balustrade cables for stairways and pedestrian railings. Due to its higher modulus of elasticity when compared to HAMMA-Pro, the HAMMA X range may require pre-stretching costs prior to assembly. HAMMA X comes in a wider range of diameters and has an excellent performance reputation.

HAMMA X-STRAND Design

- Designed to Shine! An especially high level of descaling of the stainless steel rod raw material, combined with the unique ultrasonic removal of impurities, results in the HAMMA X having a superior, long lasting shine to help combat corrosion in the most rugged outdoor environments. Material : AISI 316 1.4401. Cable Size : 0.8mm ~ 19mm. Surface : Bright shine.

1x19

7x7

Specific features: - Low stretch. - Non-Flex ble. - Clean smooth finish. - Superior Surface Brightness. - Long lasting corrosion Resistance.

7x19

MBL (lbs)

MBL (kgf)

50000

35,000

HAMMA X - 1x19 Strand vs Brand N & S Minimum Breaking Load (MBL) Outperformance

30,000

HAMMA X - 1x19 Strand vs Brand A & L Minimum Breaking Load (Ibs) Outperformance

40000

25,000

HAMMA X (kgf) Brand N (kgf) Brand S (kgf)

20,000 15,000

HAMMA X (lbs) Brand A (lbs) Brand L (lbs)

30000

20000

10,000 10000 5,000 0

2mm 2.5mm 3mm 4mm 5mm 6mm 7mm 8mm 10mm 11mm 12mm 14mm 16mm 19mm

1/16” 3/32”

1/8”

5/32” 3/19” 7/32”

Cable Size

1/4”

9/32” 5/16”

3/8”

7/16”

1/2”

9/16”

5/8”

Cable Size

HAMMA X - Conventional cables Architectural cable systems

HAMMA X-strand 1x19 is used extensively in the marine and architectural industries. It is available in Grade 316 (and 304 under special orders) and has the following key characteristics: Low stretch, Non-Flex ble, Higher comparative breaking strain, Smooth finish, Superior surface brightness and Excellent corrosion resistance.

1x19

Specific industry usage include: Marine Industry – standing rigging & mast stays. Architectural Industry – Tensile architectural solutions & Balustrade. Height safety industry – Static lines.

1x19 METRIC

1.2

2.5

3.2

1x19

1.98

2.84

3.09

4.45

5.06

6.06

7.88

10.01

11.39

12.39

215

336

483

525

756

861

1,030

1,340

1,702

1,935

2,100

1.85

2.11

3.3

4.74

5.15

7.41

8.44

10.1

13.14

16.69

18.98

20.59

7.2

9.6

11.1

12.7

14.3

1.5

1.6

2.4

1/16”

5/64”

3/32”

1x19

1.11

1.27

121

189

0.82

1.19

6.4

0.8

1.0

Construction

1x19

Limit Tension* (kN)

0.31

0.49

0.71

(Kgf)

(kN)

0.52

METRIC

5.5

IMPERIAL

min. Breaking Load

In general terms, HAMMA X 1x19 is constructed to unlay and relay easily, and is suitable for use with all swageless fittings. Most commonly used with hydraulically swaged fittings; and not suitable for thimble or ferrule type swages.

3/64”

3.5

1/8”

4.5

5/32”

4.8

3/16”

IMPERIAL

7/32”

9/32”

5/16”

3/8”

Construction

1x19

Limit Tension* (kN)

15.53

17.83

20.25

24.24

25.64

31.66

45.58

49.43

62.22

71.21

79.79

96.92

min. Breaking Load

(Kgf)

2,639

3,030

3,442

4,120

4,357

5,380

7,746

8,400

10,574 12,102 13,555 16,473 17,186 20,500 30,300

(kN)

25.88

29.71

33.75

40.4

42.73

52.76

75.96

82.38

103.7

1/4”

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1/2”

7/16”

118.68

9/16”

5/8”

1x19

101.12 120.62 178.28

132.93 161.54 168.54 201.04 297.14

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page 9

High tensile cable systems

HAMMA X - Conventional cables Architectural cable systems

HAMMA X-strand 7x7 is the most versatile of the constructions because of its flexibility characteristics. Used extensively in the marine, industrial and architectural industries it is available in Grade 316 ( and 304 under special orders) and has the following key characteristics: low-medium stretch , semi-flex ble, medium breaking strain, smooth finish, superior surface brightness and excellent corrosion resistance.

7x7

In general terms, HAMMA 7x7 wire rope construction is suitable for use with thimble and ferrules fittings; and can also be used with hydraulically swaged fittings. Specific industry usage include: Marine Industry – Luff wires in Sails, Trapeze wires. Architecture Industry- DIY Balustrade, Hand rails. Height Safety Industry – Static lines. Irrigation Industry – Bore pumps.

7x7 METRIC

1.6

2.0

2.4

1/16"

5/64"

3/32"

7x7

0.85

0.90

1.52

2.02

2.20

3.42

3.60

4.31

6.06

7.72

8.79

9.54

145

153

258

344

374

581

612

733

1,030

1,312

1,493

1,620

0.58

0.84

1.42

1.50

2.53

3.37

3.67

5.70

6.00

7.19

10.10

12.87

14.65

15.89

6.0

6.4

7.0

7.2

8.0

9.6

10.0

11.1

12.0

12.7

14.0

14.3

16.0

18.0

Construction

7x7

Limit Tension* (kN)

0.22

0.35

0.51

(Kgf)

(kN)

0.37

METRIC

5.5

min. Breaking Load

3/64"

3.5

4.0

1/8"

4.5

5.0

7x7

1.5

3.2

4.8

3.0

1.0

IMPERIAL

1.2

2.5

0.8

3/16"

5/32"

IMPERIAL

7/32"

9/32"

5/16"

3/8"

9/16"

5/8"

Construction

7x7

Limit Tension* (kN)

10.93

13.66

15.55

18.60

19.68

21.60

28.24

33.84

40.85

48.68

54.49

65.92

69.11

86.52

123.61

min. Breaking Load

(Kgf)

1,857

2,320

2,641

3,160

3,343

3,670

4,797

5,750

6,940

8,270

9,257

11,200

11,742

14,700 21,000

(kN)

18.22

22.76

25.91

31.00

32.80

36.00

47.06

56.41

68.08

81.13

90.81

109.87

115.19

144.21 206.01

1/4"

7/16"

1/2"

HAMMA X - Conventional cables Architectural cable systems

HAMMA X-Strand 7x19 is the most flexible and durable of all HAMMA x-strand series due to its construction and number of wire used. Used extensively in the marine, industrial and architectural industries, it is available in grade 316 ( and 304 under special orders) and has the following characteristics: medium stretch, very flexible, medium-low breaking strain, smooth finish, superior surface brightness, excellent corrosion resistance.

7x19

In general terms, HAMMA 7x19 wire rope construction is suitable for use with thimble and ferrule fittings; and can also be used with hydraulically swaged fittings. Specific industry usage include: Marine Industry – running rigging. Architectural Industry – DIY balustrade. Height safety industry – Safety lanyards. Irrigation Industry – Bore pumps. Industrial Industry – control cable and winches.

7x19 1.0

1.2

1.5

3/64"

1.6

2.0

2.4

1/16"

5/64"

3/32"

2.5

3.0

3.2

3.5

1/8"

4.0

4.5

5/32"

4.8

5.0

3/16"

5.5 7/32"

Construction

7x19

Limit Tension* (kN)

0.35

0.51

0.79

0.90

1.41

1.97

2.20

3.17

3.60

4.30

5.63

7.10

7.91

8.77

10.64

min. Breaking Load

(Kgf)

134

153

239

334

373

538

611

731

956

1,206

1,344

1,490

1,807

(kN)

0.58

0.84

1.31

1.50

2.34

3.28

3.66

5.28

5.99

7.17

9.38

11.83

13.18

14.62

17.73

6.0

6.4

7.0

7.2

8.0

9.6

10.0

11.1

12.0

12.7

14.0

14.3

16.0

18.0

20.0

9/32"

5/16"

3/8"

9/16"

5/8"

7x19

63.92

80.05

113.60

140.68

METRIC IMPERIAL

1/4"

7/16"

1/2"

Construction

7x19

Limit Tension* (kN)

12.65

14.41

17.25

18.25

20.01

28.81

31.25

37.85

45.03

50.42

61.21

min. Breaking Load

(Kgf)

2,150

2,449

2,930

3,100

3,400

4,894

5,310

6,430

7,650

8,566

10,400 10,860 13,600 19,300 23,900

(kN)

21.09

24.02

28.74

30.41

33.35

48.01

52.09

63.08

75.05

84.03

102.02 106.54 133.42 189.33 234.46

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METRIC IMPERIAL

High tensile cable systems

AISI 316 HAMMA-Mega configuration and Cable strengths HAMMA Mega was developed for the most grand of architectural designs. Three years in the making, our technology combines a uniquely high standard of fatigue resisting wires, compacted by multiple composite compress moldings, to achieve its high tensile properties. HAMMA Mega comes with a full range of terminations available, including P2H Adjusters, Basic B3 and SRS Duplex. Cable assemblies are manufactured to order, including a pre-stressing capability, and are ideally suited for compression trusses and cable net facades. The HAMMA Mega‘s incred ble range of size means what was previously unattainable in stainless steel for architecture is now achievable from Structural Dynamics.

HAMMA MEGA-STRAND Design

- Made by demand! With stainless steels unique aesthetic and tensile appeal, an increasing number of exposed, tensile structural designs demanded our development of a range to accommodate the Mega sized cable projects of today and tomorrow. Our answer – HAMMA Mega – with our 42mm stainless cable the largest stainless strand on the market.

Material : AISI 316 1.4401. Cable Size : 20mm ~ 42mm. Surface : Bright Shine.

1x37

1x61

Specific features: - Low stretch. - Higher comparative breaking strain. - Wide cable size range. - Compatible with both splicing and swaging. - Good corrosion resistance.

HAMMA Mega - Spiral strand cables Architectural mega strand cable systems

HAMMA Mega-strand is used extensively in the architectural industries. It is available in stainless steel Grade 316 with 1x37 configurations for cable dia. 20mm - 28mm and 1x61 configurations for cable dia. 30mm - 42mm. HAMMA Mega has the following key characteristics: low stretch, non-flex ble, smooth finish, wide range of cable size, compatible with both splicing and swaging, and good corrosion resistance. In general terms, HAMMA Mega is constructed ideally to suit roll swaging but can be used with splice fittings. Most commonly used with hydraulically swaged fittings; not suitable for use with thimble or ferrule type swages. Specific industry usage include: Architectural Industry – Glass façade tension cable, Truss support cable, Canopy extension cable and Roof support cables.

1x37 METRIC

24.3

Construction

1x37

Limit Tension* (kN)

197.40

240.60

274.32

375.72

min. Breaking Load

(Kgf)

31,713

38,647

46,499

63,630

(kN)

311

379

456

624

Construction

1x61

Limit Tension* (kN)

465.78

568.56

601.98

672.00

min. Breaking Load

(Kgf)

78,824

96,261

98,606

114,208

(kN)

773

944

967

1,120.0

IMPERIAL

1x37

1x61 METRIC copyright@Strudyna Co., Ltd. 2011.

IMPERIAL

1x61

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page 11

High tensile cable systems

Wire Rope Basics High Tensile Architectural cable Systems

Wires are the basic building blocks of wire rope, and are manufactured by “drawing down” rod to specific sizes required. These wires are then organized to lay around a “centre” in a specified pattern, in one or more layers, to form a strand.

Wire Rope Construction Architectural spiral strand cable systems

The wire rope and strand constructions currently available in the HAMMA range are illustrated below.

Strands then lay around a “core” to form a wire rope. Wire rope is constructed with dozens – even hundreds of individual wires, which are formed or fabricated to move or operate at close tolerance to one another.

with Micro-stretch Technologies.

CORE

1x7

WIRE

STRAND

1x19

1x25

ROPE

CENTER WIRE INDIVIDUAL WIRE

STRAND

1x19

7x7

7x19

CORE

The size and number of wires in each strand, as well as the size and number of strands in each wire rope, determines the flexibility and the resistance to abrasive wear. Each wire rope and strand has many variable components that are important to understand so that you are able to choose the appropriate product for your industry. These components include:

1x37

1x61

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page 12

1. Construction; 2. Size/Diameter; 3. Lay; 4. Core; 5. Preforming; 6. Tensile Strenght; and 7. Types of Wire Used.

High tensile cable systems

Wire Rope Size/Diameter High Tensile Architectural Cable Systems

The correct diameter of a wire rope is the diameter of a circumscribed circle that will enclose all the strands. It is the largest cross-sectional measurement as shown below.

“Regular lay” and “lang lay” describe the way wires are placed within each strand. Regular or Ordinary Lay Wires that are wound in the opposite direction of the strand is a regular lay. Lang Lay Wires that are wound in the same direction as the strand is a lang lay. Alternating Lay consists of alternating regular and Lang lay strands.

The illustration below shows the correct and incorrect methods of measuring a wire rope’s diameter. right regular lay

left regular lay

correct

incorrect right lang lay

left lang lay

NOTE: Wire rope is normally made slightly larger than its catalogue (or nominal) size. HAMMA has a manufacturing tolerance of +/- 5% on most products.

Wire Rope Lays “Lay” of a wire rope is simply a description of the way wires and strands are placed during construction.

right alternating lay

The majority of wire rope used is right lay, regular lay. This specification has the widest range of applications. In fact, other lay specifications are considered exceptions and must be requested when ordering. Finally, “lay length” is the length along the rope that a strand makes one complete spiral around the rope core.

“Right lay” and “left lay” refer to the direction of the strands. Lay Length Right Lay The strand passes from left to right across the rope.

Left Lay Left lay means just the opposite, strands pass from right to left.

Typical Strand The lay length is important to the quality of the wire rope - the longer the lay length, the less material that is on the wire rope. This ultimately results in the wire rope work-hardening much sooner, resulting in a shorter working life.

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High tensile cable systems

Wire Rope Size/Diameter High Tensile Architectural Cable Systems

Wire Rope Cores

Types of Wire Used in Ropes

Stainless steel spiral strand cable systems

Architectural spiral strand cable systems

The primary function of the rope’s core is to serve as the foundation for the strands – to keep the rope round and the strands properly positioned during operation.

Stainless Steel Wire This is the specialty wire of HAMMA. It has high resistance to many corrosive conditions and is used extensively in yacht rigging and architectural applications.

The three types of cores commonly used are: Fibre Core (FC) Polypropylene is standard. A fibre core provides maximum flex bility and elasticity to the wire rope allowing for use where flexible wire rope is required (e.g. pulley systems) Independent Wire Rope Core (IWRC) Literally an independent wire rope with strands and a core – most wire ropes made with steel core use an IWRC. Strand Core A strand made of wires these cores are used mainly for standing or guying rigging. They generally have a high tensile strength and have greater resistance to corrosion due to the larger strands of the wire rope.

Galvanised Wire Galvanised wire is essentially a bright wire (see below) covered in zinc. The zinc coating allows the bright wire to become corrosion resistant. The corrosion resistance is lower than stainless steel, however, it may be more cost effective than stainless steel wire if suitable for a specific application. Bright Wire Most ropes are made with uncoated (bright) wire that is manufactured from high-carbon steel. The chemistry of the steel used and the practice employed in drawing the wire are varied to supply the ultimate combination of tensile strength, fatigue resistance and wear resistance in the finished rope.

Wire Rope Preforming

Stainless Steel Grade Selection

Stainless Steel tensile cable systems

Architectural spiral strand cable systems

Preforming pre-shapes strands before the rope is closed.

HAMMA stocks Grade 316 stainless steel wire rope, and is able to source Duplex, including 2205. Due to harsh local conditions, we recommend the use of Grade 316 for most applications, especially when use will be close to the coast. Grade 316 has a higher corrosion resistance than Grade 304.

Preforming helically shapes the wires and strands into the shape they will assume in the finished rope. It improves handling and resistance to kinking by conforming the strands to the position they take in the rope. The superior qualities of preformed ropes result from wires and strands being “at rest” in the rope, which minimizes internal stresses within the rope. Today, preforming is virtually standard in most ropes, with the exception of specialty ropes.

Wire Rope Tensile Strength Architectural spiral strand cable systems

Tensile strength is a measure of the ability of a material to withstand a longitudinal stress, expressed as the greatest stress that the material can stand without breaking. Wire rope is commonly manufactured to the following tensile strengths:

Corrosion occurs when the iron in steel naturally reacts with oxygen in the presence of water or air moisture to create iron oxides – commonly known as rust. If salt is present in the air moisture then steel tends to rust more quickly as it accelerates the electro-chemical reaction. Stainless steel protects from corrosion by creating a “passivation layer” of Chromium (III) Oxide. This passivation layer stops oxygen from reacting with the iron. Stainless steel requires a minimum of 10.5% chromium content by mass to create the protective oxide film. Detailed below is the typical chemical composition of HAMMA Wire. HAMMA Wire – Typical Chemical Composition Grade 304 316

Carcon (C) 0.05% 0.05%

Chromium (Cr) 18.5% 17.0%

Nickel (Ni) 8.5% 11.0%

Molybdenum (Mo) 0% 2.1%

1. 1570Mpa 2. 1770Mpa 3. 2070Mpa 4. 2250Mpa

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High tensile cable systems

WIRE ROPE MANUFACTURING High Tensile Architectural Cable Systems

Stainless Steel Wire

Galvanised Wire

As well as being made from the highest quality raw material to AISI specifications, HAMMA Strand is manufactured to ensure that impurities are minimised on the finished product.

As previously mentioned, galvanised wire is essentially zinc coated bright wire. The properties of zinc allow the wire to become corrosion resistant.

Impurities such as dust and grease, which attach themselves to the wire during the manufacturing process, can severely impact the passivation layer of stainless steel and are the major cause of premature tea-staining and corrosion.

Zinc is more corrosion resistant than steel (but not stainless steel) in most natural atmospheres. The exceptions being ventilated indoor atmospheres where the corrosion of both steel and zinc are extremely low, and certain highly corrosive industrial atmospheres.

Listed below are the five major steps that HAMMA undertakes to guarantee the outperformance in corrosion resistance of our cables, and differentiates HAMMA from the rest of the market.

HAMMA only supplies galvanised wire that has been manufactured via hot dip galvanising under special orders.

Step 1 HAMMA Strand start life as a high quality stainless steel rod procured from selected sources. The chemical composition of all rod used by HAMMA is guaranteed and can be found on our Mill Certificates. Step 2 Before manufacturing commences, the rod is descaled, to remove any impurities on the surface picked-up during transport. Step 3 The stainless rod is then annealed, a process where the rod is heated to a certain temperature, and then drawn down. This process is repeated numerous times until the rod reaches the final drawn wire diameter. The multiple annealing process used to draw the rod is vital in ensuring the wire does not work harden during drawing.

In hot dip galvanising, the steel or iron to be zinc coated is completely immersed in a bath of molten zinc. It is by far the most widely used of the zinc coating processes and has been practiced commercially for almost two centuries. Many of the unique processes used to manufacture our stainless steel wire rope are also employed in the manufacture of the galvanised wire we supply. The companies HAMMA source from are both ISO Quality Certified and manufacture to our high standards. The result is a galvanised wire rope of superior quality.

Step 4 After the drawing process, HAMMA uses the wire to form strand, and ultimately wire rope, for the HAMMA Strands. Step 5 All of this manufacturing is undertaken by HAMMA under strict quality control, and in a state-of-the-art manufacturing facilities. These facilities are kept impeccably clean to ensure impurities do not contaminate the wire, which is a common cause of tea-staining.

2. Surface Treatment

3. 1st Drawing

Manufacturing Process 1. Wire Rod

Stainless Steel Wire

6. Stranding

5. Further Drawing

4. Patenting

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High tensile cable systems

WIRE ROPE HANDLING AND STORAGE High Tensile Architectural Cable Systems

Handling Care must be taken when removing wire rope from reels or coils. When removing the ropes from the reel or coil, the reel or coil MUST rotate as the rope unwinds. The following illustrations demonstrate the right and wrong way of unreeling a rope.

Storage Wire should be stored in a well ventilated, dry building or shed. If it is necessary to store them outside, cover them so that moisture cannot induce corrosion.

For unreeling a reel, a spindle should be put through the reel and its ends jacked up to allow free rotation of the reel when the rope end is pulled.

IMPORTANT All steps should be taken to not damage the wire, or compromise the integrity of the wire rope and strand. Below are some simple methods that should always be followed.

Any attempt to unwind a rope from a stationary reel or coil WILL result in a kinked rope. A kink is a permanent deformation or reshaping of rope. Kinks lead to imbalances of lay length which will cause excessive wear. When reeling wire rope from one reel to another, or during installation on a drum, it should always pay out from the top of the reel to the top of the other reel, or from the bottom of the reel to the bottom of the other reel as illustrated. Unloading Whenever handling wire rope, take care not to drop reels or coils. This can damage wire rope and collapse the reel, making removal of the wire rope extremely difficult.

Always: Store and handle wire rope correctly Check that you have the correct rope for the application. Ask for a Mill Certificate if unsure about the ropes quality Remove rope from a reel or coil correctly without kinking Ensure the correct end terminations and rope anchors are used Ensure correct location of rope on the drum Inspect the wire rope for damage, wear, corrosion, or abuse at regular intervals Never: Try to shorten the rope by tying a knot Drag wire ropes over sharp edges or abrasive surfaces Repeatedly bend wire ropes over a small radius Use ropes with obvious signs of mechanical, corrosive or heat damage without advice from a qualified/competent person. Use wire ropes that are excessively worn, damaged or corroded.

Rope in a coil should be paid out from a turntable, or alternatively, the outer end of the coil may be made free and the remainder rolled along the ground, ensuring the ground is free from contaminants.

Reeling from top to bottom or from bottom to top can put a reverse bend into the wire rope and must be avoided.

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High tensile cable systems

WIRE ROPE SELECTION AND ORDERING High Tensile Architectural Cable Systems

Safe Working Load

Ordering of Wire Rope

To determine the safe working load of a wire rope, the nominal strength or Minimum Breaking Load (MBL) must be reduced by a design or safety factor.

To avoid errors it is necessary, when asking for quotations or placing orders, that the required wire rope be accurately specified. The best procedure is to quote the Strudyna code listed in this Catalogue/Price List or on a previous invoice.

The MBS of a wire rope should be considered the straight line pull which will actually break the wire, and is in kilograms of force (kgf). The nominal strength or MBL of a wire rope should never be used as its working load. The safety factor is the ratio of strength of the rope or strand to the working load required. It is impossible to establish a uniform safety factor as it will depend upon the type of work performed, government regulations, loads applied, speed of operation, length of wire rope used etc. Limit tension is used as the standard maximum tensile load of a cable member on an architectural tensile assembly. It is the customer’s responsibility to ensure that an appropriate safety factor has been applied to the MBL to calculate the safe working load of the wire rope being ordered. Strudyna can assist with information on this process but takes no respons bility for the final decision made in ordering the wire. NOTE: Never “shock load” a wire rope. A sudden application of force or load can cause both visible external damage and internal damage. There is no practical way of calculating the force applied by shock loading a rope. If it is suspected a wire rope has been shock loaded it should be replaced immediately. Kilogram-force (kgf) Definition A kilogram-force (kgf) is a unit of force equal to the magnitude of that exerted on one kilogram of mass by a 9.80665 m/s2 gravitational field (standard gravity, a conventional value approximating the average magnitude of gravity on Earth). So one kilogram-force is by definition equal to 9.80665 newtons. Similarly a gram-force is 9.80665 millinewtons (or 0.00980665 newtons), and a milligram-force is 9.80665 micronewtons (or 9.80665×10−6 newton)

If you are unable to provide Strudyna code, the following information will be required: 1. Type of Wire 2. Construction 3. Grade or Tensile Strength 4. Size/Diameter 5. Length Required 6. Usage/Industry 7. Safe Working Load (if necessary) Strudyna staff are always eager to help our customers ensure they select, and we supply, the correct product for the application required. If what you are looking for is not in this Catalogue/Price List please ask and we will be sure to use our 50 years of knowledge and experience to help you find it. All orders placed with Strudyna are to conform with our Terms & Conditions listed at the back of this catalogue.

MAINTENANCE OF WIRE ROPE Architectural spiral strand cable systems

Steel wire ropes must be serviced regularly, the kind of maintenance depending on its use and the selected rope. Regular maintenance may considerably increase the service life of a steel wire rope. To prevent crevice corrosion, stainless steel wire rope and strand in particular should be cleaned regularly with a soft cloth using soap or mild detergent and warm water, followed by rinsing with cold water and wiping the surface dry. If done regularly, this will remove the majority of contaminants that accumulate in the crevices between the strands. For the marine industry, it is recommended that rigging be replaced every ten (10) years at a minimum due to the fatigue placed on the wire rope and the current policies of the insurance industry in relation to this. Upon inspection, if you believe a wire rope is damaged, it should not be used until inspected by a professional.

ARCHITECTURAL HIGHTENSILE CABLE SYSTEMS

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page 17

TECHNICAL DATA Stainless steel tensile cable systems

Profile of Rolled thread SCS Architectural Cable Systems Strudyna Tensile terminals are rolled threaded as opposed to Cut thread. Rolled thread offers distinctive advantages over cut thread due to its inherent production process. The granular flow of the major diameter (tip) & minor diameter (root) are re-formed in an unbroken continuous lines during a compressed rolling process. This continuous compressed granular line resist stripping because shear failures would need to take place across all line rather than a single grain. This is particularly evident in the root section of the thread where compressed granular lines increases hardness up to 30%.

The active stress area are also maximized by compressed redistribution of the material, as opposed to material lost. Accuracy on pitch angle, diameter, thread angle, and surface smoothness are also much better achieved by the compression rollings process as opposed to a cut thread which will be dependent on the machine operator. Equally as important is the ability for a machine operator to maintain consistency over long period of machining.

Reinforced lines

granular lines

tip section (major diameter)

ROD MA ERIAL

DIE JUST ENGAGES THE WORKPIECE

HALF PENETRATION

FULLY FORMED THREAD

Active stress area is retained

Extended thread tip.

Rolling Thread

root section (minor diameter)

similiar to tensile rod diameter.

Rolled Thread

Rod diameter

Thread rolling process redistribute excess material in an compact granular formation outwards giving it maximum efficiency over active stress area.

Granular lines are not broken but enhanced in the tip section (major diameter) and root section (minor diameter) of a rolled thread process, making a rolled thread resistance to fatigue before tensile stress can be formed.

material removed

stress point Active stress area is reduced from Threaded terminal diameter.

root section (minor diameter)

Threaded terminal diameter

Cut Thread

Threaded terminal diameter

Cut thread process removes material from original rod making a reduced core active stress area.

granular lines

tip section (major diameter)

Cut Thread Granular lines of a cut thread are completely cut through leaving the threaded roots (minor diameter) exposed as high stress points for tensile stress buildup.

Tension Thread protection Stainless steel HAMMA tension systems.

All strudyna stainless steel tension systems comes with a protective PVC cover on top of the stainless steel terminal. Do not use a cutter knife to remove the PVC cover since potential over cutting and damage to the thread may occur.

Refer to page 22. for details of tensile cable pre-installation procedures.

If moisture has formed inside the PVC cover, remove the cover and dry the wet area with a towel and promptly put the PVC cover back. Always leave the protective PVC cover in place unless installation is being carried out.

Stainless steel terminal

When proper thread engagement are in place in any tension systems, the tension carried by the threads are larger than the core active stress area of the threaded terminal. For this reason proper manufactured threads will still rotate with ease even after the tension system has put through a full breaking load testing. It is therefore imperative to keep the threads always well protected from any damages due to transportation, on site handling or installation.

PVC Cover

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page 18

TECHNICAL DATA High tensile cable systems

Tensile Casting Technology strudyna stainless steel tensile cable systems. In recent decades, extensive research work has led casting technology to develop from an art form to a high tech production process. The pouring of molten stainless steel into a high temperature resistant mold gives the designer the shortest possible route from the starting material to the final product at the same time offers the highest degree of freedom in modifying designs.

Strudyna's extensive casting simulations and laboratory testing are leading the way for the stainless steel tensile casting industry by efficiently testing a wide range of improvement variations regarding their effectiveness. With a broad body of knowledge covering the influence of various parameters on casting, solidification and performance, Strudyna's tensile casting platform has become the production process for the future.

AirPressure

Air pressure testing identifies individual pressure of air within the mold at any given time during the filling process as well as concentrations of gas that has been trapped in the melt during the collapse of air cavities.

Hotspot

Hot spot testing determines the time during solidification at which a particular hot spot develops as well as temperature gradient and pressure during that solidification phase.

Fraction_Liquid

Fraction liquid testing compares fractions of liquid melt vs fraction of solidified melt at a given time during the solidification process

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TECHNICAL DATA Stainless Steel tensile cable systems

Stainless steel Casting technology Architectural tensile HAMMA cable systems With Strudyna's in depth geometry modelling, The filling of the melt are calculated with multiple cycles of cooling process to determine the corresponding solidification sequence of the mold. New advanced turbulence models including consideration of surface tension improve molding filling prediction for gravity casting and tracer particles can be modelled with mass and size to evaluate slag inclusions. Burn on and penetration criteria help identify ceramic shell related defects.

In addition to comprehensive thermal modelling of all stages of the heat treatment process, Strudyna's casting temperature modelling identifies localized heat transfer coefficients and offer simulated temperature development over many cycles until steady state conditions are reached. Risering and Gating can be eliminated during cooling stages and used for working stress simulations.

Niyama

Niyama simulations identifies the interrelation between gradient and cooling rate. It is measured just before the complete solidification of the casting at the set temperature. This helps identify center lines of shrinkage and allow proper design of hot melt near high gradient areas to feed the solidification.

Fill_Tracer

Fill tracer allows accurate time elapse model of simulated zero-mass particles that move just like metal flow to accurately observe turbulence within the feeding process. This wireframe tool allows accurate design and distribution of critical portions of solidified melt.

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TECHNICAL ECH DATA Stainless steel tensile cable systems

Cable connector design SCS Architectural Cable Systems

Each Strudyna tension cable assembly is designed with a specific ecific structure scenario in mind. For this reason the rotation and tensioning configuration of each system are slightly different. Example: the P2H ned for the cable to stay adjuster and Basic B3 assembly are designed stationary,

and adjustment performed by rotating the “In-socket” of the P2H adjuster or the turnbuckle of t asic B3 assemblies. Where as the a des SRS-Terminal and RDS-Terminal are designed to be adjusted by ntir s turning the entir ssembly.

Adjust by turning the “In-socket” only.

In-socket

P2H systems LH H R

Adjust turnbuckle individually

B3 systems RH adjust by turning both cable terminals simultaneously

R ystems RS RH adjust by turning both cable terminals simultaneously

RDS systems strudyna.com

page 21

TECHNICAL DATA Stainless steel tensile cable systems

Architecture tensile cable checking procedures RDS-Terminal Cable Systems Installation on tensile cable systems

Checkups of tensile cable systems

stainless steel tensile cable installations

Stainless steel tensile cable system

Structural tension cable installation requires a special breed of installers who posses understandings of working with tension and a keen eye for inspection. These procedures may not be skipped in any installation project.

Structural tensile cable systems are assumed to have a significant amount of self weight under tension, resulting in its receptivity to vibration and fatigue. Fatigues are effected by a multitude of factors including wind loads, self loads, thermo expansions, adjacent building works, earthquake, or traffic and they can become an important issue on tensile rod systems. Vibrations are amplified depending on the frequency, amplitude and damping as a result of the tension systems mass and or applied loads. While assessment of vibration and fatigue are not straight forward due to it's many sources, proper design of the entire tension system, installation and checkup are crucial to it's long term safety.

- Never use the threads of tensile terminal as means of loading high tension. Always use a separate hydraulic tension system for the loading. - Check all threads are engaged fully and properly with minimum of 6 thread revolutions or distance equal to 1.5 times the dia of thread. - Check all lock nuts are properly tighten and engaged. - Check all screws or any captive pins are properly secured. - In case of overloading or deformation, always release tension immediately at a gradual pace. - Any deformed parts must be replaced immediately. - Never shock load the tensile cable systems. - Perform “pin checking and securing” as detailed in page 46.

- Perform an initial checkup two weeks after initial installation. - Perform a second checkup 6 months after initial installation. - Perform regular follow up checkup in accordance to standards used in the region. - Perform “pin checking and securing” as detailed in page 46.

Stainless steel cable maintenance procedures RDS-Terminal Architectural Cable Systems Proper maintenance procedures Stainless steel tensile cable selections

3. Use ordinary household liquid soap diluted with water and apply with soft cloth or synthetic sponge. 4. Never apply chlorine based cleaner or any abrasive liquids. 5. Rinse well, dry with soft cloth. 6. Regular cleaning will remove most form of heavy soiling or accumulated staining.

1. Clean all surface from contamination in a 2 weeks interval. (This process may not be skipped, as dust can be accumulated on the surface and destroy the oxydicing protective layer of stainless steel) 2. Proper maintenance may not be skipped to retain stainless steel's corrosion resistance property property. Record documentations and pictures of all process carried out and submit monthly report to qa@strudyna.com.

P2H-adjuster

strudyna.com

page 22

TECHNICAL DATA Stainless steel tensile cable systems

Tensile connectors RDS-Terminal Architectural Cable Systems Structural tensile cable systems are assumed to have a significant amount of self weight under tension resulting in its receptivity in v bration and fatigue. Fatigues can become an important issue on tensile cable systems, and are caused among other things by wind loads, self load, thermal expansion, adjacent building works, earthquake, traffic, etc.

Vibrations are amplified depending on the frequency, amplitude and damping as a result of the tension systems mass and applied tension. While assessment of vibration and fatigue is not straight forward due to its many sources, proper design of the tension connectors system, installation and check-up are crucial to its long term safety.

Angle alignment

Isolation of materials

When designing coupling plates for tensile cable systems, special care must be taken to assure the angle of load alignment are in correspondence to the actual load applied by cables. Bolts used on the coupling plate must evenly distribute double the working loads at which designed angle of the load is applied.

If a different material is used to produce the coupling plate, use a Isolating washer in Nylon or Teflon material grade to Isolate the connecting joints. If paints are to be used, take appropriate precautions for the thickness and installation tolerances.

Isolation washer structural fatigue

Connecting plate

Isolation tube

Properly aligned load distribution.

Improper load angle creating structural fatigue.

Use isolating washers when coupling plates are of different material.

Tensile alignment

Adjuster fork alignment

Coupling plates must be designed with at least 80% width of the adjuster grove (refer to dimension A of page 24) at an even angle and surface. Too short of material on the coupling plate will result in failure due to concentrated sheer of the Pin.

Adjusters are recommended to be aligned on an vertical axial. This orientation allows best distr bution of any cable sag due to thermal expansion of materials. Correctly aligned axial.

Thickness of distance. A1

Coupling plate “A1” should be at least 80% of grove “A”.

Grove “A” distance listed in Page 24-25 Incorrect fork alignment. Set bo h fork on a vertical axial.

Material alignment

Coupling plate alignment

Cross section area of any connectors designed for the tension system must carry a Minimum of 2 times to that of cable assembly If same material is used. If different material is used, design with double tensile strength to that of cable tension system.

Improperly aligned tensile systems will create non permissible bending forces resulting in structural fatigues on coupling plates and connectors.

Deviation should be kept below 1/2 deg of aligment.

X - area

x- area of cable

Need min 2x

the x-area of Rod or Cable if same material used.

Correctly aligned ccoupling plates.

Incorrectly aligned coupling plates.

* For more design help of coupling plates and tensile system designs, see page 24-25.

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TECHNICAL DATA Stainless steel tensile cable systems

Steel Tie Back Plates Stainless steel Tension cable connections. Recommended Steel tie back plate grade.

Recommended Paint thickness.

Material grade Tensile Strength Yield Strength Elongation at break Modulus of elasticity Charpy Impact

1st layer : shop coat : 2nd layer : shop coat : 3rd layer : shop coat : 4th layer : field coat : 5th layer : field coat :

: : : : : :

S460M, EN 18827 or equivalent. 530 â&#x20AC;&#x201C; 720 MPa >= 420 MPa >= 17% 213 Gpa. Transverse 21.0J @ -20 dec C.

min 40 Microns. min 40 Microns. min 40 Microns. min 40 Microns. min 40 Microns.

Total : Min 0.2mm. Max 0.3mm.

S460N SRS

316 P2H

Steel S460N SRS Coupling plate

Stainless Steel P2H Coupling plate

Stainless Steel RDS Coupling plate

Material Elongation Yield strength Tensile strength

Metric

IMP

1/4"

8 5/16"

316 30.00% 262 MPa 515 MPa

: : : :

RDS

316 30.00% 262 MPa 515 MPa

: : : :

P2H B1

Fork Size

3/8"

S460N 30 00% 460 MPa 550 MPa

SRS

: : : :

316 RDS

18.5

6.4

24.5

13.2

8.5

7.9

10.8

30.5 Not offered in these sizes. Not offered in these sizes. 36.6

9.5

12.7

1/2"

13.5

44.6

5/8"

50.7

Not offered in this size. 30 18 16 20

3/4"

58.3

25.5

27 40 51 24 Not offered in this size.

34.9

7/8"

65.5

71.3

77.8

30 1-1/4"

80.2

Not offered in this size. 46 30 26 60 33

39.2

41.6

Not offered in this size. 39 60 70 34

92.6

98.8

107

45 110.7

54.8

57.6

65.1

69.9

47 123.3

50 133.2

143

Not offered in this size. 52 75 87 40

100

154

105

100

105

63 166.8

112

176

118

71 186.5

125

100

123

75 195.8

130

108

115

132

79 206.6

140

138

83 214.2

145

122

148

227

155

132

158

240

165

140

267

180

100

150

100

173

103

Steel tie back plate dimensions and material are listed as recommendations only. Each individual project may be subjected to different local temperature and atmospheric conditions. Always receive approval from project's structure engineer for the suitability of the design. copyright@Strudyna Co., Ltd. 2011.

110

All dimensions in millimeters.

For more information of different steel grade tie back plate, please contact any of strudynaâ&#x20AC;&#x2122;s sales office.

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TECHNICAL DATA Stainless steel tensile cable systems

Stainless Steel Tie Back Plates Stainless steel Tension cable connections. Recommended Stainless Steel plate grade. Material grade Tensile Strength Yield Strength Elongation at break Modulus of elasticity Charpy Impact

: : : : : :

Sheet AISI316 - EN 144 515 MPa 205 MPa 30% N/A Transverse 21.0J @ -20 dec C.

316 P2H

316 BASIC B3

Stainless Steel P2H Coupling plate

Stainless Steel RDS Coupling plate

Material Elongation Yield strength Tensile strength

: : : :

316 30.00% 205 MPa 515 MPa

: : : :

D1 F

Fork Size

316 30.00% 205 MPa 515 MPa

: : : :

316 30.00% 205 MPa 515 MPa

P2H

316 BASIC B1

Metric

IMP

1/4"

8 5/16"

8.5

21 25 Not offered in these sizes. Not offered in these sizes. 32

Not offered in this size. 15 11 8 8.5

3/8"

1/2"

13.5

5/8"

3/4"

7/8"

30 1-1/4"

51 24 27 40 Not offered in this size.

103

112

125

134

100

145

100

110

100

156

Not offered in this size.

115

Not offered in this size. 70 34 39 60 70

Not offered in this size. 85 40 50 75

17.5

27.3

14.5

14.3

17.5

53.5

Not offered in this size. 70 30 33 48 75

80 36 39 58 Not offered in this size. 90

Stainless Steel plate dimensions and material are listed as recommendations only. Each individual project may be subjected to different local temperature and atmospheric conditions. Always receive approval from project's structure engineer for the suitability of the design.

Not offered in this size. Not offered in this size.

All dimensions in millimeters.

For more information of different steel grade tie back plate, please contact any of strudynaâ&#x20AC;&#x2122;s sales office.

strudyna.com

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TECHNICAL DATA Stainless steel tensile cable systems

Hydraulic Tensioning SCS Architectural Cable Systems

Hydraulic tension setup for a horizontal Cable truss. H Th pre-tension load required for a cable member should not be loaded The by turning the threads of the fork or turnbuckle. The proper way is to install a hydraulic clamp in a horizontal setting on an CHS should be as ins per figure 26.1. Use two wooden planks to protect the surface of the pe CHS before installing the fully hydraulic system. Once the Hydraulic CH clamp has reached the required pre-tensioned load, use the threads of cla the fork to adjust the pin alignment correctly on to the tie-back plate. Use a separate tension meter to check the pre-tension load has been Us correctly achieved. co

figure 26.1

Hydraulic tension setup for a vertical roof I-Beam. Vertical cable trusses can be installed from either the roof section, or the floor (concrete slap) section. The decision will depend accessibility of either location. In most cases the roof section is the most accessible and preferred pre-tension location. Figure 26.2 shows a sample of a vertical installation of hydraulic system. Once the hydraulic clamp has reached the required pre-tension load, use the threads of the fork to adjust the pin alignment correctly on to the tie-back plate. Use a separate tension meter to check the pre-tension load has been reached.

figure 26.2

figure 26.3

strudyna.com

page 26

Hydraulic tension setup for a concrete slab floor. If the roof of a vertical cable truss does not allow enough clearance or accessibility for the hydraulic tension system to be installed, the alternative is to install on the concrete slab floor. A more complex and bigger rig will need to be developed with most likely chemical anchors temporarily bolted on to the concrete slab. Figure 26.3 shows a sample of how this hydraulic tensioning system can be setup. Once the hydraulic clamp has reached the required pre-tension load of the cable member, use the threads of the fork or turnbuckle to adjust the pin alignment correctly on to the tie-back plate. Use a separate tension meter to check the pre-tension load has been properly achieved.

TECHNICAL DATA High tensile cable systems

Stainless Steel Surface Finish Stainless tension cable systems The surface of stainless steel is actually an extremely thin but stable and passive chromium rich oxide layer on which stainless steel relies for its excellent corrosion resistance. The surface finish of stainless steel should therefore be properly developed and maintained to ensure this vital property. See page 22 for proper stainless maintenance programs.

Matt Finish

surface N6

Strudyna Tension forks comes in Matt and Gloss finish state and are all fully passivated. See page 89 for SRS fork finishes, page 38 for P2H, page 97 for RDS, and page 52 for B3 tension systems. Mirror polish are extremely rare and more costly but can be achieved through special request.

Gloss Finish

surface N7

Mirror Finish

surface N3

Tensile system Traceability and encoding Tensile system Traceability and encoding A master design requires excellent execution. Excellent execution requires superior products and precision planning. Strudyna is devoted to making each and every architectural project it is involved with a success story. In our pursuit for this perfection we have taken traceability to the next level. Strudyna is able to number and track each and every tensile solution for our clients â&#x20AC;&#x201C; from individually coded tensile terminals to tracking HAMMA cable used via Mill Certificates â&#x20AC;&#x201C; we will provide your next project with the traceability you require.

8124-3900

Strudyna tensile cable systems

Laser engraving

For example, each RDS tensile Fork connector comes laser engraved with its production batch code for traceability and installation planning.

Note: Special tailored engravings may be produced under special request.

RDS tension Cable systems

strudyna.com

page 27

High tensile Strudyna architectural cable systems.

strudyna.com

page 28

TECHNICAL DATA High tensile cable systems

Order codes for SCS cable assemblies Stainless Steel Architectural Cable Systems First you must understand each symbols used for adjustments.

P2H Socket Page 42

P2H Te minal Page 42

Pin to Pin Middle adjustment

min

max

Pin to Pin Middle adjustment

P2H FORK + CABLE wi h M c o t et h Tech olog es

Order No. Item

represents the middle adjustment of your required assembly. It is defined from center of Pin to center of Pin.This is the distance you should order based on the required assembly length of the project.

Technical Data Fork material Lock nut material Pin material Terminal material Surface treatment

represents how much adjustment tolerance you can elongate the assembly into. You would usually use this tolerance to open the assembly length before setting it in place.

Cast AISI316 EN 1.4408 Cast AISI3 6 - EN 1.4408 Rod AISI316 - EN 1.4401 Bar A SI316 - EN 1.4401 Ma t finished for other surface finish see page 27 FP2A + CP19 + FP2A Standard safety factor for structural tens le application is 60% of yield load 09020

Assembly makeup Design Load

TAP

P2H

Length

0008 0000 AP01 - 0010 - 0000 0012 0000

AP01

Order No. Item

AX01 Technical Data Fork material Lock nut material Pin material Terminal material

Example Stainless Steel Architectural Cable Systems

Cast AISI316 - EN 1.4408 Cast AISI316 - EN 1.4408 Rod AISI316 - EN 1.4401 Bar AISI316 - EN 1 4401

Adjustment

Ø SIZE (cable)

Construction

8 10 12

1x19 1x19 1x19

P2H

Length

Strudyna aims to make the selection process of your system as simple as possible from the catalogue or the website.

Order No. Item

P2H

Length

0008 0000 AP01 - 0010 - 2400 0012 0000

Ø SIZE (cable) Construction 8 10 12

1x19 1x19 1x19

middle

max

Limit Load (kN)

MBL (kN)

40 40 40

select select select

40 40 40

32 51 76

54 86 127

0008 0000 0010 0000 AX01 - 0012 - 0000 0014 0000 0016 0000 0019 0000

Adjustment

Ø SIZE (cable)

Construction

8 10 12 14 16 19

1x19 1x19 1x19 1x19 1x19 1x19

NOTE 1 : Allowed adjustment for AP01-0010-2400 is

A 10mm diameter complete cable assembly with fork ends is required with a pin to pin measurement of 2400mm. There are two methods to determine the correct code to your specification.

min

Example To order P2H-adjuster + HAMMA Pro-strand cable assembly dia 8mm length 2.2 meter, write “AP01-0008-2200”.

wi h xt eme ond t on G ar

represents how much adjustment tolerance you can shorten the assembly into. This allows you to tighten the assembly down with tension.

P2H Lock Nut for IN-socket Page 42

HAMMA cable Page 31

min

midd e

max

Limit Load (kN)

MBL (kN)

40 40 40 56 56 60

select select select select select select

40 40 40 56 56 60

28 44 64 87 108 160

47 74 106 145 180 267

40mm and

Adjustment min

40 2,360 40

middle

select 2,400 select

40mm.

max

Limit Tension (kN)

MBL (kN)

40 2,440 40

32 51 76

54 86 127

Example: To order P2H-adjuster + HAMMA Pro-strand cable assembly dia 8mm length 2.2 meter, write “AP01-0008-2200”.

NOTE 4 : Order code shows APC1-0010-2400. NOTE 3 :

Using SCS catalogue

NOTE 2 :

Use pull down menu or type the number.

indicate 2,360 mm.

Using Strudyna.com

A Cable assembly with P2H Fork is represented as “AP01”.

If using Strudyna.com, simply pull down the cable length menu and select your length. (see NOTE 2)

From the catalogue (see NOTE 1) you will see the allowed and tolerance. For AP01-0010-2400 is 40mm and 40mm.

Once is selected from the pull down menu, the and column will automatically generate your working tolerances. (see NOTE 3)

To order a cable assembly P2H-adjuster cable dia 10mm. with length 2400mm as , you would call it “AP01-0010-2400”. And your for cable assembly would be 2,360mm and 2,440mm.

Once is selected from the pull down menu, the suggested order no. is also shown. (see NOTE 4) Order code “AP01-0010-2400” stands for AP01 = Cable assembly P2H Fork, 0010 = dia 10mm cable, 2400 = Pin to Pin middle adjustment position at 2.4 meters or 2,400 mm.

Order codes for SCS component by individual item

Stainless Steel Architectural Cable Systems

FP2A-0010

CP19-0010-1964

FP2A-0010

P2H fork terminal size Ø 10mm

HAMMA Pro length 1964 mm. (pin to pin length* 2,400 mm.) size Ø 10mm

P2H fork terminal size Ø 10mm

Use these 3 codes

FP2A-0010 FP2A-0010 CP19-0010-1964

to order the P2H assembly in component parts of size Ø 10mm cable length 2,400 mm.

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page 29

HAMMA Pro is a compacted strand which means there is no need to pre stress the wire. The process of strand compaction decreases the constructional stretch of the wire which also results in breaking loads 30% higher than conventional wire.

COMPONENTS

High tensile cable systems

Ø SIZE (mm)

Construction

00M1 0000 0002 0000 00J2 0000 CP07 - 0003 - 0000 00C3 0000 00J3 0000 0004 0000 0005 0000 0006 0000 0007 0000 CP19 - 0008 - 0000 0009 0000 0010 0000 0011 0000 0012 0000 0014 0000 CP25 - 0016 - 0000 0019 0000

1.6 2.0 2.5 3.0 3.2 3.5 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 19.0

1x7 1x7 1x7 1x7 1x7 1x7 1x7 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x25 1x25 1x25

Order No.

Ø SIZE (mm)

Construction

0.8 1.0 1.2 1.5 1.6 2.0 2.4 2.5 3.0 3.2 3.5 4.0 4.5 4.8 5.0 5.5 6.0 6.4 7.0 7.2 8.0 9.6 10.0 11.1 12.0 12.7 14.0 14.3 16.0 19.0

1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19

Order No. Item

1x7

1x19

1x25

CP07, CP19 HAMMA Pro 1x7, 1x19, 1x25 with M cro stretch Technologies

Technical Data Cable material Construction Configuration

: AISI316 : Compacted strand : 1x7 = 1+6 : 1x19 = 1+9+9 Module of elasticity : 132 +/-10 kN/mm2 Note : Limit tension is calculated at 60% of MBL. TAP : 26.1

Item

1x19

CX19 HAMMA X 1x19

Technical Data Cable material Construction Configuration Module of elasticity Note

TAP

: AISI316 : Spiral strand : 1x19 = 1+9+9 : 132 +/-10 kN/mm2 : Limit tension is calculated at 60% of MBL. : 27.1

Size

Length

00R0 0000 0001 0000 00C1 0000 00J1 0000 00M1 0000 0002 0000 00G2 0000 00J2 0000 0003 0000 00C3 0000 00J3 0000 0004 0000 00J4 0000 00R4 0000 CX19 - 0005 - 0000 00J5 0000 0006 0000 00G6 0000 0007 0000 00C7 0000 0008 0000 00M9 0000 0010 0000 0A11 0000 0012 0000 0P12 0000 0014 0000 0E14 0000 0016 0000 0019 0000

Cable Length Weight per 100 Meters.

(mm)

(kg)

Limit Tension (kN)

MBL (kN)

select select select select select select select select select select select select select select select select select select

1.5 2.4 3.4 4.9 5.9 6.7 8.8 13.5 19.4 26.0 34.5 47.9 54.0 68.0 80.7 104.2 143.4 174.7

1.53 2.65 4.12 6.03 6.77 8.09 10.56 15.30 21.77 30.01 38.24 52.96 60.31 79.43 84.73 113.56 150.63 188.29

2.55 4.41 6.86 10.05 11.28 13.48 17.60 25.50 36.28 50.01 63.74 88.26 100.52 132.39 141.22 189.27 251.05 313.81

Cable Length Weight per 100 Meters.

(mm)

(kg)

Limit Tension (kN)

MBL (kN)

select select select select select select select select select select select select select select select select select select select select select select select select select select select select select select

0.3 0.5 0.7 1.1 1.3 2.0 2.9 3.1 4.5 5.1 7.3 8.0 9.7 11.5 12.5 15.7 18.0 20.4 24.5 25.9 32.0 46.0 50.0 62.7 72.0 80.6 98.0 102.0 128.0 156.0

0.31 0.49 0.71 1.11 1.27 1.98 2.84 3.09 4.45 5.06 6.06 7.88 10.01 11.39 12.35 15.53 17.83 20.25 24.24 25.64 31.66 45.58 49.43 62.22 71.21 79.79 96.62 101.12 120.62 178.28

0.52 0.82 1.19 1.85 2.11 3.30 4.74 5.15 7.14 8.44 10.10 13.14 16.69 19.98 20.59 25.88 29.71 33.75 40.40 42.73 52.76 75.96 82.38 103.70 118.68 132.93 161.54 168.54 201.04 297.14

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page 31

COMPONENTS Ă&#x2DC; SIZE (mm)

Construction

00R0 0000 0001 0000 00C1 0000 00J1 0000 00M1 0000 0002 0000 00G2 0000 00J2 0000 0003 0000 00C3 0000 00J3 0000 0004 0000 00J4 0000 CX77 - 00R4 - 0000 0005 0000 00J5 0000 0006 0000 00G6 0000 0007 0000 00C7 0000 0008 0000 00M9 0000 0010 0000 0A11 0000 0012 0000 0P12 0000 0014 0000 0E14 0000 0016 0000 0018 0000

0.8 1.0 1.2 1.5 1.6 2.0 2.4 2.5 3.0 3.2 3.5 4.0 4.5 4.8 5.0 5.5 6.0 6.4 7.0 7.2 8.0 9.6 10.0 11.1 12.0 12.7 14.0 14.3 16.0 18.0

7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7 7x7

Order No.

Ă&#x2DC; SIZE (mm)

Construction

1.0 1.2 1.5 1.6 2.0 2.4 2.5 3.0 3.2 3.5 4.0 4.5 4.8 5.0 5.5 6.0 6.4 7.0 7.2

7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x1

Order No. Item

7x7

CX77 HAMMA X 7x7

Technical Data Cable material Construction Configuration Module of elasticity Note TAP

: AISI316 : Spiral strand : 7x7 = 1+9+9 : 132 +/-10 kN/mm2 : Limit tension is calculated at 60% MBL. : 27.2

Item

7x19

CX79 HAMMA X 7x19

Technical Data Cable material Construction Configuration Module of elasticity Note TAP

: AISI316 : Spiral strand : 7x19 = 19+(19x6) : 92 +/-10 kN/mm2 : Limit tension is calculated at 60% MBL. : 27.3

Size

length

0001 0000 00C1 0000 00J1 0000 00M1 0000 0002 0000 00G2 0000 00J2 0000 0003 0000 CX79 - 00C3 - 0000 00J3 0000 0004 0000 00J4 0000 00R4 0000 0005 0000 00J5 0000 0006 0000 00G6 0000 0007 0000 00C7 0000

Cable Length Weight per 100 Meters.

(mm)

(kg)

Limit Tension (kN)

MBL (kN)

0.3 0.4 0.6 0.9 1.0 1.7 2.3 2.3 3.7 4.2 5.5 6.6 8.8 9.5 10.3 13.0 14.9 16.9 20.3 21.5 26.5 38.2 41.5 42.1 59.8 66.9 81.3 84.8 105.2 128.9

0.22 0.35 0.51 0.85 0.90 1.52 2.02 2.20 3.42 3.60 4.31 6.06 7.72 8.78 9.53 10.93 13.65 15.54 18.59 19.67 21.59 28.23 33.83 40.83 48.66 54.47 65.90 69.09 86.49 123.56

0.37 0.58 0.84 1.42 1.50 2.53 3.37 3.67 5.70 6.00 7.19 10.10 12.87 14.64 15.89 18.21 22.75 25.90 30.99 32.78 35.99 47.04 56.39 68.06 81.10 90.78 109.84 115.15 144.16 205.94

MBL (kN) 0.58 0.84 1.31 1.50 2.34 3.37 3.66 5.28 5.99 7.17 9.38 11.83 13.18 14.61 17.72 21.08 24.02 28.73 30.40

Cable Length

weight per 100 Meters.

(mm)

(kg)

Limit Tension (kN)

0.40 0.60 0.90 1.00 1.70 2.40 2.60 3.70 4.30 5.20 6.70 8.10 9.60 10.00 13.10 15.10 17.20 20.50 21.50

0.35 0.51 0.79 0.90 1.41 2.02 2.19 3.17 3.60 4.30 5.63 7.10 7.91 8.77 10.63 12.65 14.41 17.24 18.24

select select select select select select select select select select select select select select select select select select select

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page 32

High tensile cable systems

COMPONENTS

High tensile cable systems

Ø SIZE (mm)

Construction

0008 0000 00M9 0000 0010 0000 0A11 0000 0012 0000 CX79 - 0P12 - 0000 0014 0000 0E14 0000 0016 0000 0018 0000 0020 0000

8.0 9.6 10.0 11.1 12.0 12.7 14.0 14.3 16.0 18.0 20.0

7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19 7x19

Order No.

Ø SIZE (mm)

Construction

20 22 24 28 30 34 36 42

1x37 1x37 1x37 1x37 1x61 1x61 1x61 1x61

Order No. Item

Item

1x37

1x61

CM37, CM61 HAMMA Mega 1x37, 1x61

Size

length

Length

0020 0000 CM37 - 0022 - 0000 0024 0000 0028 0000 0030 0000 CM61 - 0034 - 0000 0036 0000 0042 0000

Cable Length Weight per 100 Meters.

(mm)

select select select select select select select select select select select

(kg) 26.80 38.00 42.00 52.60 59.80 67.70 82.30 85.80 107.50 128.90 162.80

Cable Length Weight per 100 Meters.

(mm)

(kg)

select select select select select select select select

201 243 295 392 452 580 650 844

Limit Tension Tensile Load (kN) (kN) 20.01 28.80 31.24 37.83 45.01 50.40 61.19 63.90 80.02 113.56 140.63

33.34 47.99 52.07 63.06 75.02 84.00 101.99 106.50 133.37 189.27 234.38

Limit Tension Tensile Load (kN) (kN) 186.6 227.4 273.6 374.4 463.8 566.4 580.2 672.0

311 379 456 624 773 944 967 1,120

Technical Data : AISI316 : Strand Rope : 1x37 = 1+6+12+18 : 1x61 = 1+6+12+18+24 Module of elasticity : 132 +/-10 kN/mm2 Note : Limit tension is calculated at 60% MBL. TAP : 28.1

Cable material Construction Configuration

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page 33

P2H-ADJUSTER TENSILECABLESYSTEMS

“Architectural high tensile cable systems.”

The new P2H Adjuster for high tensile cable systems was designed after extensive consultation with architects in Europe, Asia and Australia. The P2H Adjuster provides a terminal fitting that assists the architect design a cable structure that successfully gets his/her tensile sculpture message across – a youthful, fresh design that blends into it’s environment, while at the same time a clear form that is unmistakable and could quite easily stand by itself.

PERFORMANCE architectural tensile cable systems

P2H tensile cable assemblies Stainless Steel tensile cable systems

P2H Fork + Fork tensile cable assembly page 38

P2H Fork + Terminal cable assembly page 39

P2H In-socket + In-socket cable assembly page 40

P2H In-Socket + In-Socket cable assembly. Adjustable single-plane tensile cable assembly. The In-socket are designed to fit right into a internally threaded CHS profile. This allows maximum transparency with full hidden thread feature.

P2H Fork + fork tensile cable assembly P2H adjusterâ&#x20AC;&#x2122;s unique compact design allows a minimum profile with maximum installation flexibility. P2H Fork + Fork tensile cable assembly allows in-plane articulation with adjustment from both cable ends.

P2H Fork + Terminal tensile cable assembly

P2H Fork + Terminal cable assemblies are used for special membrane structure installation where both ends require different configurations.

P2H Terminal + Terminal Cable assembly Simplest tensile assembly solution for a fixed-plane configuration. Excellent for truss reinforced cable system.

tensile

strudyna.com

page 36

PERFORMANCE High tensile cable systems

P2H tensile cable systems Architectural tensile cable systems

P2H - Tensile cable assembly Versatility

- The P2H adjuster was designed with beauty and flexibility in mind. With a youthful clear form that makes it unmistakable, and the integrated small profile, the P2H tensile cable systems offers a large flexible space for architects message to get across.

Fork material Terminal material

: Cast AISI316 - EN 1.4408 : 262 AR Bar AISI316 - EN 1.4401 : Yield strength = 262 MPa : Tensile strength = 515 MPa : <28mm = 25% : >24mm = 30% : Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401

Elongation Lock nut material Pin material

Technical Features - Minimum profile for confine spaces. - Individual adjustment ends. - All hidden threads. - Double lock nut for maximum security. - Special P2H tools required for installation. - Dynamic load bearing design. - Easy installation. - Double end adjustment.

cable stays fixed

Adjust from Internal Socket

Size Cable (mm)

Construction

1x19

1x25

MBL (kN) After swaging*

127

170

225

282

Construction

1x19

MBL (kN) After swaging*

106

145

180

267

N/A 1x19

1x25

N/A 1x19

7x7

7x19

Construction

1x37 1x61

1x37

1x61

279

341

410

561

695

849

870

1008

N/A

MBL (kN) After swaging*

Cable System MBL Comparison Graph (PRO-STRAND, X-STRAND & MEGA-STRAND) Extremely low stretch. High breaking strain. Compacted strand. No pre-strech necessary.

1000

Pro - Strand

Micro-stretch Technologies.

X - Strand Mega - Strand

800

Low stretch. Non-flexible. Superior surface brightness. Long lasting borrosion resistance.

600 MBL (kN)

400

Mega strand Higher comparative breaking srain. Compat ble for splicing and swaging. Wide cable range. Ideal for external architecture applications.

200

0 8

19 20

24 28 Size (mm)

strudyna.com

page 37

ASSEMBLY

P2H CABLE

High tensile cable systems

P2H Terminal Page 42

min

with M cro stretch Technologies

Order No. Item

Technical Data Fork material Lock nut material Pin material Terminal material Surface treatment

: Cast AISI316 - EN 1.4408 : Cast AISI316 - EN 1.4408 : Rod AISI316 - EN 1.4401 : Rod AISI316 - EN 1.4401 : Matt finished for other surface finish see page 27 Assembly makeup : FP2A + CP19 + FP2A : FP2A + CP25 + FP2A MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. TAP : 02.3, 02.4

Cable

0008 0000 AP01 - 0010 - 0000 0012 0000 0014 0000 AP31 - 0016 - 0000 0019 0000

Fork material Lock nut material Pin material Terminal material Surface treatment

: Cast AISI316 - EN 1.4408 : Cast AISI316 - EN 1.4408 : Rod AISI316 - EN 1.4401 : Rod AISI316 - EN 1.4401 : Matt finished for other surface finish see page 27 Assembly makeup : FP2A + CX19 + FP2A MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. TAP : 02.3, 02.4

Adjustment min

middle

max

8 10 12 14 16 19

1x19 1x19 1x19 1x25 1x25 1x25

40 40 40 56 56 60

select select select select select select

40 40 40 56 56 60

Cable

Ø SIZE Construction (cable)

Adjustment

: Cast AISI316 - EN 1.4408 : Cast AISI316 - EN 1.4408 : Rod AISI316 - EN 1.4401 : Rod AISI316 - EN 1.4401 : Matt finished for other surface finish see page 27 Assembly makeup : FP2A + CM37 + FP2A : FP2A + CM61 + FP2A MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. TAP : 02.3, 02.5

57 90 127 170 225 282

max

Limit Tension (kN)

MBL* (kN)

8 10 12 14 16 19

1x19 1x19 1x19 1x19 1x19 1x19

40 40 40 56 56 60

select select select select select select

40 40 40 56 56 60

28 44 64 87 108 160

47 74 106 145 180 267

Example: To order P2H-adjuster + HAMMA X cable assembly dia 8mm. pin to pin length 2.2 meter, write “AX01-0008-2200”.

Item

Fork material Lock nut material Pin material Terminal material Surface treatment

34 54 76 100 126 169

middle

Length

0008 0000 0010 0000 AX01 - 0012 - 0000 0014 0000 0016 0000 0019 0000

Order No.

Technical Data

MBL* (kN)

min

Adjustment

with Ultimate Structural cable

AM01, AM02

Limit Tension (kN)

Example: To order P2H-adjuster + HAMMA Pro cable assembly dia 8mm. pin to pin length 2.2 meter, write “AP01-0008-2200”.

Item

Technical Data

Ø SIZE Construction (cable)

Length

Order No. AX01

max

Pin to Pin Middle adjustment

P2H FORK + Cable

AP01, AP31

P2H Lock Nut for In-socket Page 42

HAMMA Page 31

Cable

Ø SIZE (cable) Construction

min

middle

max

Limit Tension (kN)

MBL* (kN)

60 64 64 64 70 80 80 100

167 204 246 337 417 509 522 604

279 341 410 561 695 849 870 1,008

Length

0020 0000 AM01 - 0022 - 0000 0024 0000 0028 0000 0030 0000 AM02 - 0034 - 0000 0036 0000 0042 0000

20 22 24 28 30 34 36 42

1x37 1x37 1x37 1x37 1x61 1x61 1x61 1X61

60 64 64 64 70 80 80 100

select select select select select select select select

Example: To order P2H-adjuster + HAMMA Mega cable assembly dia 20mm. pin to pin length 2.2 meter, write “AM01-0020-2200”.

strudyna.com

page 38

P2H Socket Page 42

Architectural tensile cable systems

ASSEMBLY

P2H CABLE

High tensile cable systems

P2H Socket Page 42

P2H Terminal Page 42

min

with M cro stretch Technologies

Order No. Item

Cable

Fork material Lock nut material Pin material Terminal material Surface treatment

max

Ø SIZE Construction (cable)

Adjustment min

middle

max

20 20 28 28 30

select select select select select

20 20 28 28 30

Length

AP02 - 0010 - 0000 0012 0000 0014 0000 AP32 - 0016 - 0000 0019 0000

Technical Data

B3 Hexnut Page 66

Pin to Pin Middle adjustment

P2H FORK + Terminal + Cable

AP02, AP32

B3 Terminal Page 64

HAMMA Page 31

Architectural tensile cable systems

10 12 14 16 19

1x19 1x19 1x25 1x25 1x25

Limit Tension (kN)

MBL* (kN)

54 76 100 126 169

90 127 170 225 282

: Cast AISI316 - EN 1.4408 : Cast AISI316 - EN 1.4408 : Rod AISI316 - EN 1.4401 : Rod AISI316 - EN 1.4401 Example: To order P2H-adjuster + Basic B3 terminal + HAMMA Pro cable assembly dia 8mm. pin to pin length : Matt finished for other 2.2 meter, write “AP02-0008-2200”. surface finish see page 27 Assembly makeup : FP2A + CP19 + SF7801_B3 : FP2A + CP25 + SF7801_B3 MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. TAP : 02.3, 02.6 with Extreme Condition Gear

Order No. Item

Cable

Technical Data Fork material Lock nut material Pin material Terminal material Surface treatment

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

20 20 28 28 30

select select select select select

20 20 28 28 30

44 64 87 108 160

74 106 145 180 267

Length

0010 0000 0012 0000 AX02 - 0014 - 0000 0016 0000 0019 0000

AX02

Ø SIZE Construction (cable)

10 12 14 16 19

1x19 1x19 1x19 1x19 1x19

: Cast AISI316 - EN 1.4408 : Cast AISI316 - EN 1.4408 : Rod AISI316 - EN 1.4401 Example: To order P2H-adjuster + Basic B3 terminal + HAMMA X cable assembly dia 10mm. pin to pin length : Rod AISI316 - EN 1.4401 2.2 meter, write “AX02-0010-2200”. : Matt finished for other surface finish see page 27 Assembly makeup : FP2A + CX19 + SF7801_B3 MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. TAP :02.3, 02.6

Adjustment

with Ultimate Structural cable

Order No. Item

AM03, AM04 Technical Data

Fork material Lock nut material Pin material Terminal material Surface treatment

Cable

Ø SIZE (cable) Construction

min

middle

max

Limit Tension (kN)

MBL* (kN)

30 32 32 32 35 40 40 50

select select select select select select select select

30 32 32 32 35 40 40 50

167 204 246 337 417 509 522 604

279 341 410 561 695 849 870 1,008

Length

0020 0000 AM03 - 0022 - 0000 0024 0000 0028 0000 0030 0000 AM04 - 0034 - 0000 0036 0000 0042 0000

20 22 24 28 30 34 36 42

1x37 1x37 1x37 1x37 1x61 1x61 1x61 1X61

: Cast AISI316 - EN 1.4408 : Cast AISI316 - EN 1.4408 : Rod AISI316 - EN 1.4401 : Rod AISI316 - EN 1.4401 : Matt finished for other surface finish see page 27 Assembly makeup : FP2A + CM37 + SF7801_B3 : FP2A + CM61 + SF7801_B3 Example: To order P2H-adjuster + Basic B3 terminal + HAMMA Mega cable assembly dia 20mm. pin to pin length 2.2 meter, write “AM03-0020-2200”. MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. TAP : 02.3, 02.7

strudyna.com

page 39

ASSEMBLY

P2H CABLE

High tensile cable systems

P2H Lock Nut for In-socket Page 42

min

with M cro stretch Technologies

Order No. Item

Technical Data Lock nut material In-socket material Terminal material Surface treatment

: Cast AISI316 - EN 1.4408 : Rod AISI316 - EN 1.4401 : Rod AISI316 - EN 1.4401 : Matt finished for other surface finish see page 27 Assembly makeup : In-socket terminal + CP19 : In-socket terminal + CP25 MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. TAP : 02.3, 02.8

Cable

0008 0000 AP03 - 0010 - 0000 0012 0000 0014 0000 AP33 - 0016 - 0000 0019 0000

Item

Fork material Lock nut material In-socket material Terminal material Surface treatment

: Cast AISI316 - EN 1.4408 : Cast AISI316 - EN 1.4408 : Rod AISI316 - EN 1.4401 : Rod AISI316 - EN 1.4401 : Matt finished for other surface finish see page 27 Assembly makeup : In-socket terminal + CX19 MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. TAP : 02.3, 02.8

Ø SIZE Construction (cable)

Adjustment min

middle

max

8 10 12 14 16 19

1x19 1x19 1x19 1x25 1x25 1x25

20 20 20 28 28 30

select select select select select select

20 20 20 28 28 30

Cable

Ø SIZE Construction (cable)

Adjustment

: Cast AISI316 - EN 1.4408 : Rod AISI316 - EN 1.4401 : Rod AISI316 - EN 1.4401 : Matt finished for other surface finish see page 27 Assembly makeup : In-socket terminal + CM37 : In-socket terminal + CM61 MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. TAP : 02.3, 02.9

57 90 127 170 225 282

max

Limit Tension (kN)

MBL* (kN)

8 10 12 14 16 19

1x19 1x19 1x19 1x19 1x19 1x19

20 20 20 28 28 30

select select select select select select

20 20 20 28 28 30

28 44 64 87 108 160

47 74 106 145 180 267

Example: To order In-socket terminal + HAMMA X cable assembly dia 8mm. pin to pin length 2.2 meter, write “AX03-0008-2200”.

Item

Lock nut material In-socket material Terminal material Surface treatment

34 54 76 100 126 169

middle

Length

0008 0000 0010 0000 AX03 - 0012 - 0000 0014 0000 0016 0000 0019 0000

Order No.

Technical Data

MBL* (kN)

min

Adjustment

with Ultimate Structural cable

AM05, AM06

Limit Tension (kN)

Example: To order In-socket terminal + HAMMA Pro cable assembly dia 8mm. pin to pin length 2.2 meter, write “AP03-0008-2200”.

Order No.

Technical Data

max

Length

with Extreme Condition Gear

AX03

P2H Lock Nut for Ex-socket Page 42

Pin to Pin Middle adjustment

P2H In socket + Cable

AP03, AP33

P2H Terminal Page 42

HAMMA cable Page 31

Cable

Ø SIZE (cable) Construction

min

middle

max

Limit Tension (kN)

MBL* (kN)

30 32 32 32 35 40 40 50

select select select select select select select select

30 32 32 32 35 40 40 50

167 204 246 337 417 509 522 604

279 341 410 561 695 849 870 1,008

Length

0020 0000 AM05 - 0022 - 0000 0024 0000 0028 0000 0030 0000 AM06 - 0034 - 0000 0036 0000 0042 0000

20.0 22.0 24.3 28.0 30.0 34.3 36.0 42.0

1x37 1x37 1x37 1x37 1x61 1x61 1x61 1X61

Example: To order In-socket terminal + HAMMA Mega cable assembly dia 20mm. pin to pin length 2.2 meter, write “AM05-0020-2200”.

strudyna.com

page 40

P2H In-Socket Page 42

Architectural tensile cable systems

strudyna.com

page 41

COMPONENTS

High tensile cable systems

FP2A (LH)

DIMENSION CHART

P2H Fork

SIZE

ØD

Ø D1

8 mm 10 mm 12 mm 14 mm 16 mm 19 mm 20 mm 22 mm 24 mm 26 mm 28 mm 30 mm 32 mm 34 mm 36 mm 42 mm

18 20 20 21 24 30 30 34 34 40 40 40 40 48 48 56

30 45 45 51 51 66 66 70 70 75 75 85 87 100 100 120

34.0 43.0 45.0 49.5 52.5 65.0 65.0 78.0 81.0 87.0 87.0 98.0 100.0 108.0 108.0 130.0

16 20 22 24 27 33 33 39 42 45 45 50 52 56 56 60

20 24 26 30 32 36 36 45 48 51 51 58 58 62 62 76

278 338 362 432 456 542 554 596 628 662 686 765 796 864 887 1,110

16x2 (LH) 26x2 (RH) 20x2 (LH) 33x2 (RH) 22x2 (LH) 34x2 (RH) 24x2 (LH) 39x2 (RH) 27x2 (LH) 42x2 (RH) 33x2 (LH) 52x2 (RH) 33x2 (LH) 52x2 (RH) 39x3 (LH) 62x3 (RH) 42x3 (LH) 65x3 (RH) 45x3 (LH) 70x3 (RH) 45x3 (LH) 70x3 (RH) 50x3 (LH) 78x3 (RH) 52x3 (LH) 80x3 (RH) 56x3 (LH) 84x3 (RH) 56x3 (LH) 84x3 (RH) 60x5.5 (LH) 100x6 (RH)

All dimensions in millimeters

TAP : 10010

FP2A

TP2A

PNP1

PNP2

PPR1

P2H Fork

P2H Terminal

P2H Lock Nut for Ex-socket

P2H Lock Nut for In-socket

Pin assembly

LEFT HAND THREAD

RIGHT HAND THREAD

SIZE (for P2H cable)

Order No.

Item

8 10 12 14 16 19 20 22 24 28 30 34 36 42

FP2A-0008 FP2A-0010 FP2A-0012 FP2A-0014 FP2A-0016 FP2A-0019 FP2A-0S20 FP2A-0022 FP2A-0024 FP2A-0028 FP2A-0030 FP2A-0S34 FP2A-0036 FP2A-0042

P2H component order codes

P2H

TP2A-0008 TP2A-0010 TP2A-0012 TP2A-0014 TP2A-0016 TP2A-0019 TP2A-0S20 TP2A-0022 TP2A-0024 TP2A-0028 TP2A-0030 TP2A-0S34 TP2A-0036 TP2A-0042

Rod

PNP1-0008 PNP1-0010 PNP1-0012 PNP1-0014 PNP1-0016 PNP1-0019 PNP1-0019 PNP1-0022 PNP1-0024 PNP1-0028 PNP1-0030 PNP1-0036 PNP1-0036 PNP1-0042

Rod

PNP2-0008 PNP2-0010 PNP2-0012 PNP2-0014 PNP2-0016 PNP2-0019 PNP2-0019 PNP2-0022 PNP2-0024 PNP2-0028 PNP2-0030 PNP2-0036 PNP2-0036 PNP2-0042

Order No. Item

Rod

Length

PPR1-0016-0035 PPR1-0020-0044 PPR1-0022-0046 PPR1-0024-0050 PPR1-0027-0054 PPR1-0033-0067 PPR1-0033-0067 PPR1-0039-0080 PPR1-0042-0083 PPR1-0045-0089 PPR1-0050-0100 PPR1-0056-0110 PPR1-0056-0110 PPR1-0060-0130

Note : For best performance, use only Strudyna cables with Strudyna forks. Defective cable material or threading can undermind cable assembly's performance.

strudyna.com

page 42

TOOLS

High tensile cable systems

P2H H Adjuster Adjuste Tools

P2H Tool component order codes

SIZE

Ø D1

8 mm 10 mm 12 mm 14 mm 16 mm 19 mm 20 mm 22 mm 24 mm 28 mm 30 mm 34 mm 36 mm 42 mm

24 30 32 37 40 50 50 62 62 80 80 80 80 95

23 29 31 36 39 49 49 61 61 75 75 75 75 92

12 16 18 20 20 26 26 35 35 46 46 46 46 46

248 248 248 307 307 365 365 375 375 493 493 493 493 493

252 252 252 302 302 365 365 365 365 470 470 470 470 470

200 200 200 250 250 300 300 300 300 400 400 400 400 400

All dimensions in millimeters.

TAP : P2HV4.0P17

TLS1

TLS2

TLS3

Prawn spanner tool

Hook spanner tool

Wrench spanner tool

SIZE (for P2H cable)

Order No.

Item

8 mm 10 mm 12 mm 14 mm 16 mm 19 mm 20 mm 22 mm 24 mm 28 mm 30 mm 34 mm 36 mm 42 mm

TLS1-0024 TLS1-0030 TLS1-0032 TLS1-0037 TLS1-0040 TLS1-0050 TLS1-0050 TLS1-0062 TLS1-0062 TLS1-0080 TLS1-0080 TLS1-0080 TLS1-0080 TLS1-0095

Rod

TLS2-0023 TLS2-0029 TLS2-0031 TLS2-0036 TLS2-0039 TLS2-0049 TLS2-0049 TLS2-0061 TLS2-0061 TLS2-0075 TLS2-0075 TLS2-0075 TLS2-0075 TLS2-0092

Rod

TLS3-0012 TLS3-0016 TLS3-0018 TLS3-0020 TLS3-0020 TLS3-0026 TLS3-0026 TLS3-0035 TLS3-0035 TLS3-0046 TLS3-0046 TLS3-0046 TLS3-0046 TLS3-0052

TLC1

TLC2

TLC3

TLH1

Prawn spanner tool

Hook spanner tool

Wrench spanner tool

Spanner handle

SIZE (for P2H cable)

Order No.

Item

8 mm 10 mm 12 mm 14 mm 16 mm 19 mm 20 mm 22 mm 24 mm 28 mm 30 mm 34 mm 36 mm 42 mm

TLC1-0024 TLC1-0030 TLC1-0032 TLC1-0037 TLC1-0040 TLC1-0050 TLC1-0050 TLC1-0062 TLC1-0062 TLC1-0080 TLC1-0080 TLC1-0080 TLC1-0080 TLC1-0095

Rod

TLC2-0023 TLC2-0029 TLC2-0031 TLC2-0036 TLC2-0039 TLC2-0049 TLC2-0049 TLC2-0061 TLC2-0061 TLC2-0075 TLC2-0075 TLC2-0075 TLC2-0075 TLC2-0092

Rod

TLC3-0012 TLC3-0016 TLC3-0018 TLC3-0020 TLC3-0020 TLC3-0026 TLC3-0026 TLC3-0035 TLC3-0035 TLC3-0046 TLC3-0046 TLC3-0046 TLC3-0046 TLC3-0052

Rod

TLH1-0200 TLH1-0200 TLH1-0200 TLH1-0250 TLH1-0250 TLH1-0300 TLH1-0300 TLH1-0300 TLH1-0300 TLH1-0400 TLH1-0400 TLH1-0400 TLH1-0400 TLH1-0400

strudyna.com

page 43

TECHNICAL DATA High tensile cable systems

P2H installation procedures Stainless steel tensile cable systems. P2H tension forks are designed with a unique internal adjustment mechanism. This internal adjustment system uses a double threaded “In-socket” mechanism that allows adjustment to be performed with the tensile cable staying stationary during installation. Unl ke the P2H, the SRS or RDS tensile systems requires the cable to be turned simultaneously for adjustments. The advantage of this In-Socket mechanism is that each individual fork end can be adjusted separately, allowing more freedom of installation. This unique In-socket feature allows tricky installation to be carried out.

A) when one side of the Tension fork end is in a tight spot, in special projects where one end can’t be accessed easily. The tight spot end can be preadjusted prior to installation, and the easy access fork end therefore is used to tension the system, in place. B) When a tension cable is especially long or difficult to coordinate the simultaneous turning along the entire stretch of the cable, the fork ends are thus unevenly pressured during installation creating high possibility of galling on individual fork ends. P2H’s unique individual adjustment end feature would therefore allow the tensile cable to stay stationary and prevent uneven pressured galling.

In-socket

Due to the “In-socket” design, the P2H tension fork has therefore two sets of lock nut. One for the In-socket and one for the P2H external fork. To complete a proper installation, special procedures and tools are necessary for correct P2H installation. Each P2H installation would therefore require 1) a prawn spanner tool, 2) a Hook spanner tool, and 3) a wrench spanner tool. All Strudyna P2H tools are made of stainless steel thus to avoid any contamination to the tensile rod assembly.

lock nut for Ex-socket see page 42

lock nut for In-socket see page 42

step 1 In-socket

step 2 In-socket lock nut

step 3 Ex-socket lock nut

TLS3 TLS2

Wrench spanner tool

Hook spanner tool

TLS3

Wrench spanner tool

Hook spanner tool

Wrench spanner tool

TLS1 Prawn spanner tool

P2H Tension cable adjustments Stainless steel tension system. Due to P2H tension fork’s unique individual adjustment function, the threads of P2H tension cable are required to be longer than that of other systems. Following is the table depicting the inter relation between its adjustments. Pin to Pin distance means the distance from the center of pin of the right hand fork to the center of the pin of the left hand fork at a given Cable length (L).

For example, to calculate a tensile cable with a 16mm dia. cable and length of 1372mm would require to add 528mm x2 (as show in table below) to derive a Pin to Pin distance of 2428mm for the P2H tensile member. This 16mm Pin to Pin 2428mm tensile member would also have a combined adjustment of +/- 56mm from both ends (as shown in table).

L Cable Length

TAP : 02.3, 02.4, 02.5 Adjustment (mm)

8 mm. 10 mm. 12 mm. 14 mm. 16 mm. 19 mm. 20 mm.

+/- 40 +/- 40 +/- 40 +/- 56 +/- 56 +/- 60 +/- 60

min (mm) Cable Length

836 964 1,164 1,372 1,572 1,872 1,972

L1 (mm)

182 218 218 264 264 314 314

Pin to Pin Cable Length + (L1x2)

Cable Size

Adjustment (mm)

1,200 1,400 1,600 1,900 2,100 2,500 2,600

22 mm. 24 mm. 28 mm. 30 mm. 34 mm. 36 mm. 42 mm.

+/- 60 +/- 64 +/- 64 +/- 70 +/- 80 +/- 80 +/- 100

min (mm) Cable Length

2,136 2,320 2,700 2,890 3,288 3,390 4,388

L1 (mm)

332 340 350 405 456 455 606

Pin to Pin Cable Length + (L1x2)

2,800 3,000 3,400 3,700 4,200 4,300 5,600

Cable Size

All dimensions in millimeters. Figures described above are not under tension.

See page 38 for complete P2H tensile cable assembly systems.

strudyna.com

page 44

TECHNICAL DATA High tensile cable systems

P2H Tensile Cable Installation Procedure P2H-adjuster Architectural cable Systems

marked line

Ex-socket lock nut

Proper installation is crucial to any tensile cable performance. Refer to page 23 for installation alignment procedures, page 21 for thread angle and direction, page 22 for preparation, maintenance and checkup notes as well as general procedure recommended in this page.

b In-socket lock nut

a Ex-socket lock nut

In-socket lock nut

STEP 1 Check all components are in correct order, all threads are in good condition and free of dirt or debris. Slide the Ex-socket lock nut of both sides to the swaged end of the terminal (see a ). Slowly insert the In-socket lock nut of both sides to the marked line on the terminal (see b ).

STEP 2 Turn and insert the In-socket until it touches the In-socket lock nut. Repeat this process for the other side of the terminal.

In-socket

STEP 3 Ex-socket lock nut

In-socket edge

Slowly bring back the Ex-socket lock nut back to the In-socket. Continue turning the Ex-socket lock nut until it reaches the edge of the In-socket. You have successfully located the middle adjustment of the In-socket. Repeat the same process for the other side of the cable terminal.

Ex-socket lock nut

STEP 4

Ex-socket (P2H fork)

Slowly insert the Ex-socket of the P2H adjuster onto the In-socket until both are in contact. The Ex-socket is now in middle adjustment as well. Repeat for the other P2H fork of the other side. Remove the pins out of the P2H adjusters and install the higher end of the cable assembly into the tie back plate.

STEP 5 Install hydraulic unit to the lower end of the cable assembly and load hydraulic to the required pre-tension. Do not use the threads of the P2H adjuster as means of loading tension. This may create galling on the threads. Open both the In-socket and Ex-socket lock nut for the next alignment process.

STEP 6 Once the required load is reached on the cable, turn the In-socket to the extend or retract the cable assembly and align pin to the tie back plate. Assemble the pin onto the tie back plate and check all screws are properly fitted. Lock the In-socket lock nut onto the In-socket and lock the Ex-socket lock nut onto the Ex-socket.

STEP 7

Remove the hydraulic tension unit and check with a tension meter that the pre-tension required is corrected achieved. If the required pre-tension is not installed correctly, repeat steps 5 through 7 untill all pre-stress loadings are correct.

STEP 8

danger area adjustment

Check all thread engagements are correct and all lock nuts are securely tightened. See page 46 for proper thread engagement checking. Make sure the Pin screws are properly installed and apply loctite as per instructions detailed in page 46.

strudyna.com

page 45

TECHNICAL DATA High tensile cable systems

P2H thread engagement and checkup P2H Architectural cable Systems Ex-socket locknut mark on the terminal

In-socket lock nut

How to find middle Adjustment Assemble P2H as per steps 2 and 3 in Page 45. First insert the In-socket lock nut to the mark on the terminal. Follow by inserting the In-socket until it touches the In-socket lock nut. Insert the Ex-socket lock nut untill it reaches the end of the In-socket. Complete the assembly by inserting the P2H fork untill it touches the Ex-socket lock nut. You have found the middle adjustment. Now you can unscrew both lock nuts and turn the In-socket for adjustments.

In-socket

end of In-socket In-socket locknut

Security thread engagement checking threads exposed danger adjusment

Torque installation P2H Architectural Cable Systems

After the full P2H tensile cable member is assembled, check if there are threads exposed behind the In-socket lock nut. If no thread is exposed, you have a secure installation. If thread is expose, there may not be enough threads engage for the full tensile effect to take place. Correct your installation until threads are securely engaged for full tensile effect.

Pin checking and securing P2H Architectural Cable Systems

15 sec. / 1 turn

P2H adjuster may be adjuster one end at a time.

Refer to page 21. for details of different cable rotation configurations.

Once the entire cable assembly is completed, the pin screw should be securely tighten and glued to avoid any accidentals loosening due to v bration. Use loctite 263 or equivalent for this application. Follow maintenance and checkup procedure as descr bed in page 22.

NOTE : The Loctite name is a registered trade mark of Henkel AG. Strudyna claims no representation or association of any from to the loctite brand, product or company. The loctite glue is suggested as an excellent adhesive to be used with Strudyna stainless items.

strudyna.com

page 46

Adjusting tension onto cable assembly require precise maneuvers. Tightening the tension cable unevenly or too fast may induce galling onto the thread. P2H adjuster is designed to be assembled from one single end at a time. However, torque rate of installation should not be faster than 15 sec per revolution.

strudyna.com

page 47

BASIC B3ARCHITECTURAL TENSILECABLE SYSTEMS

The B1 and B3 adjusters uses its simplicity to maximize its value. The simple cigar shape design of the turnbuckle means the installation is left with ample rooms of adjustment. The simple stamped fork of B1 and casted fork of B3 communicates value by enhancing the architecture design with the simplest cable assembly.

PERFORMANCE High tensile cable systems

BASIC B1 / B3 tensile cable systems Architectural tensile cable systems

BASIC Simplicity

- The B1 and B3 adjusters uses its simplicity to maximize its value. The simple cigar shape design of the turnbuckle means the installation is left with ample rooms of adjustment. The simple stamped fork of B1 and casted fork of B3 communicates value by enhancing the architecture design with the simplest cable assembly.

Basic B1 Fork material

: Sheet AISI316 - EN 1.440111 : Bar AISI316 - EN 1.4401 Turnbuckle material : Pipe AISI316 - EN 1.4401 Terminal material : Bar AISI316 - EN 1.4401 Pin material : Bar AISI316 - EN 1.4401 Hex nut material : M14< Forging AISI316 - EN 1.4401 M12> Cast AISI316 - EN 1.4408

Basic B3 Fork material : Cast AISI316 - EN 1.4408 Trunbuckle material : Cast AISI316 - EN 1.4408 Terminal material : Bar AISI316 - EN 1.4401 Pin material : Bar AISI316 - EN 1.4401 Hex nut material : Cast AISI316 - EN 1.4408

Size Cable (mm)

1x19 1x19 1x19 1x19 1x19 1x25 1x25 1x25

Construction

N/A 1x19

MBL (kN) After swaging*

1x25

Construction

170

127

225

282

1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 N/A

1x19

7x7

7x19

MBL (kN) After swaging*

106

145

Construction

267 1x37 1x37 1x37 1x37 1x61 1x61 1x61 1x61

N/A

MBL (kN) After swaging*

1x37 1x61

180

279

341

410

561

695

849

870 1,008

Cable System MBL Comparison Graph (PRO-STRAND, X-STRAND & MEGA-STRAND) Extremely low stretch. High breaking strain. Compacted strand. No pre-strech necessary.

1000

Pro - Strand

Micro-stretch Technologies.

X - Strand Mega - Strand

800 MBL (kN)

Low stretch. Non-flexible. Superior surface brightness. Long lasting borrosion resistance.

600

400

Mega strand Higher comparative breaking srain. Compatible for splicing and swaging. Wide cable range. Ideal for external architecture applications.

200

4 5 6 7 8

19 20

Size (mm)

strudyna.com

page 50

ASSEMBLY

Basic B1 / B3 CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

B1*

Fork Swage Turnbuckle + Cable Assembly

Technical Data Fork material

: Sheet AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401 Nut material M4-M10 : Forg AISI316 - EN 1.4401 Nut material M12 Cast AISI316 - EN 1.4408 Pin material : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP04 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 14.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 14.2

Adjustment min

middle

6 7 8 10 12

1x19 1x19 1x19 1x19 1x19

100 100 112 128 132

select select select select select

Pressed Fork

Forged Pipe

max

Limit Tension (kN)

MBL* (kN)

100 100 112 128 132

19 19 29 39 53

32 39 57 78 107

Example: To order Basic B1 Fork swage pipe turnbuckle + HAMMA Pro cable assembly dia 6mm. pin to pin length 2.2 meter, write “AP04-0006-2200”.

Item

Technical Data

Ø SIZE Construction (cable)

Length

0006 0000 0007 0000 AP04 - 0008 - 0000 0010 0000 0012 0000

Order No. AX04

Terminal material : Bar AISI316 - EN 1.4401 Pipe turnbuckle : Bar AISI316 - EN 1.4401 Surface treatment : Matt finished for other surface finish see page 27 TAP : 14.1

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

64 68 100 100 112 128 132

6 10 16 19 28 39 53

11 18 26 36 47 74 106

Length

0004 0000 0005 0000 0006 0000 AX04 - 0007 - 0000 0008 0000 0010 0000 0012 0000

4 5 6 7 8 10 12

1x19 1x19 1x19 1x19 1x19 1x19 1x19

64 68 100 100 112 128 132

select select select select select select select

Example: To order Basic B1 Fork swage pipe turnbuckle + HAMMA X cable assembly dia 4mm. pin to pin length 2.2 meter, write “AX04-0004-2200”.

B1* is the designation code for “B1 range of fittings” which uses pressed fork and forged turnbuckles.

strudyna.com

page 51

ASSEMBLY

Basic B1 / B3 CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

B3*

Fork Swage Turnbuckle + Cable Assembly

Technical Data Fork material Nut material M10 Nut material M12 Pin material

: Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 : Forg AISI316 - EN 1.4401 : Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP09, AP34 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 19.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 19.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 19.3

10 12 14 16 19

1x19 1x19 1x25 1x25 1x25

120 132 144 160 200

select select select select select

Casting Pipe

max

Limit Tension (kN)

MBL* (kN)

120 132 144 160 200

54 76 92 120 169

90 127 170 225 282

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

10 12 14 16 19

1x19 1x19 1x19 1x19 1x19

120 132 144 160 200

select select select select select

120 132 144 160 200

44 64 87 108 160

74 106 145 180 267

Example: To order Basic B3 Fork swage turnbuckle + HAMMA X cable assembly dia 10mm. pin to pin length 2.2 meter, write “AX09-0010-2200”.

Item

Technical Data

middle

Length

0010 0000 0012 0000 AX09 - 0014 - 0000 0016 0000 0019 0000

Order No. AM07, AM08

Adjustment min

Casting Fork

Example: To order Basic B3 Fork swage turnbuckle + HAMMA Pro cable assembly dia 8mm. pin to pin length 2.2 meter, write “AP09-0010-2200”.

Item

Technical Data

Ø SIZE Construction (cable)

Length

AP09 - 0010 - 0000 0012 0000 0014 0000 AP34 - 0016 - 0000 0019 0000

Order No. AX09

Terminal material : Bar AISI316 - EN 1.4401 Turnbuckle : Cast AISI316 - EN 1.4408 Surface treatment : Matt finished for other surface finish see page 27 TAP : 19.1

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

200 216 232 268 312 336 360 360

167 204 246 336 417 509 522 604

279 341 410 561 695 849 870 1,008

Length

0020 0000 AM07 - 0022 - 0000 0024 0000 0028 0000 0030 0000 AM08 - 0034 - 0000 0036 0000 0042 0000

20 22 24 28 30 34 36 42

1x37 1x37 1x37 1x37 1x61 1x61 1x61 1x61

200 216 232 268 312 336 360 360

select select select select select select select select

Example: To order Basic B3 Fork swage turnbuckle + HAMMA X cable assembly dia 20mm. pin to pin length 2.2 meter, write “AM07-0020-2200”.

B3* is the designation code for “B3 range of fittings” which uses casted fork and turnbuckles.

strudyna.com

page 52

ASSEMBLY

Basic B1 / B3 CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

B1*

Fork Swage Turnbuckle + Cable + Terminal Assembly

Technical Data Fork material

: Sheet AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401 Nut material M4-M10 : Forg AISI316 - EN 1.4401 Nut material M12 Cast AISI316 - EN 1.4408 Pin material : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP05 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 14.4

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 14.4

Adjustment

6 7 8 10 12

1x19 1x19 1x19 1x19 1x19

Pressed Fork

Forged Pipe

min

middle

max

Limit Tension (kN)

MBL* (kN)

50 50 56 64 66

select select select select select

50 50 56 64 66

19 19 29 39 53

32 39 57 78 107

Example: To order Basic B1 Fork swage pipe turnbuckle + Swage terminal + HAMMA Pro cable assembly dia 6mm. pin to pin length 2.2 meter, write “AP05-0006-2200”.

Item

Technical Data

Ø SIZE Construction (cable)

Length

0006 0000 0007 0000 AP05 - 0008 - 0000 0010 0000 0012 0000

Order No. AX05

Terminal material : Bar AISI316 - EN 1.4401 Pipe turnbuckle : Bar AISI316 - EN 1.4401 Surface treatment : Matt finished for o her surface finish see page 27 TAP : 14.1

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

32 34 50 50 56 64 66

select select select select select select select

32 34 50 50 56 64 66

6 10 16 19 28 39 53

11 18 26 36 47 74 106

Length

0004 0000 0005 0000 0006 0000 AX05 - 0007 - 0000 0008 0000 0010 0000 0012 0000

4 5 6 7 8 10 12

1x19 1x19 1x19 1x19 1x19 1x19 1x19

Example: To order Basic B1 Fork swage pipe turnbuckle + Swage terminal + HAMMA X cable assembly dia 4mm. pin to pin length 2.2 meter, write “AX05-0004-2200”.

B1* is the designation code for “B1 range of fittings” which uses pressed fork and forged turnbuckles.

strudyna.com

page 53

ASSEMBLY

Basic B1 / B3 CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

B3*

Technical Data Fork material

: Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401

Fork Swage Turnbuckle Nut material M4-M10 : Forg AISI316 - EN 1.4401 + Cable + Swage Terminal Nut material M12 Cast AISI316 - EN 1.4408 Assembly Pin material

: Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP10, AP35 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 19.6

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 19.6

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 19.7

max

10 12 14 16 19

1x19 1x19 1x25 1x25 1x25

60 66 72 80 100

select select select select select

60 66 72 80 100

Casting Pipe

Limit Tension (kN)

MBL* (kN)

54 76 92 120 169

90 127 170 225 282

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

10 12 14 16 19

1x19 1x19 1x19 1x19 1x19

60 66 72 80 100

select select select select select

60 66 72 80 100

44 64 87 108 160

74 106 145 180 267

Example: To order Basic B3 Fork swage turnbuckle + Swage terminal + HAMMA X cable assembly dia 10mm. pin to pin length 2.2 meter, write “AX10-0010-2200”.

Item

Technical Data

middle

Length

0010 0000 0012 0000 AX10 - 0014 - 0000 0016 0000 0019 0000

Order No. AM09, AM10

Adjustment min

Casting Fork

Example: To order Basic B3 Fork swage turnbuckle + Swage terminal + HAMMA Pro cable assembly dia 10mm. pin to pin length 2.2 meter, write “AP10-0010-2200”.

Item

Technical Data

Ø SIZE Construction (cable)

Length

AP10 - 0010 - 0000 0012 0000 0014 0000 AP35 - 0016 - 0000 0019 0000

Order No. AX10

Terminal material : Bar AISI316 - EN 1.4401 Turnbuckle : Cast AISI316 - EN 1.4408 Surface treatment : Matt finished for other surface finish see page 27 TAP : 19.1

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

100 108 116 134 156 168 180 180

167 204 246 336 417 509 522 604

279 341 410 561 695 849 870 1,008

Length

0020 0000 AM09 - 0022 - 0000 0024 0000 0028 0000 0030 0000 AM10 - 0034 - 0000 0036 0000 0042 0000

20 22 24 28 30 34 36 42

1x37 1x37 1x37 1x37 1x61 1x61 1x61 1x61

100 108 116 134 156 168 180 180

select select select select select select select select

Example: To order Basic B3 Fork swage turnbuckle + Swage terminal + HAMMA Mega cable assembly dia 20mm. pin to pin length 2.2 meter, write “AM09-0020-2200”.

B3* is the designation code for “B3 range of fittings” which uses casted fork and turnbuckles.

strudyna.com

page 54

ASSEMBLY

Basic B1 / B3 CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

B1*

Fork Swage Turnbuckle + Cable + Fork Terminal Assembly

Technical Data Fork material

: Sheet AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401 Nut material M4-M10 : Forg AISI316 - EN 1.4401 Nut material M12 Cast AISI316 - EN 1.4408 Pin material : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP06 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 14.3

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 14.3

Adjustment

6 7 8 10 12

1x19 1x19 1x19 1x19 1x19

Forged Pipe

min

middle

max

Limit Tension (kN)

MBL* (kN)

50 50 56 64 66

select select select select select

50 50 56 64 66

19 19 29 39 53

32 39 57 78 107

Example: To order Basic B1 Fork swage pipe turnbuckle + Fork terminal + HAMMA Pro cable assembly dia 6mm. pin to pin length 2.2 meter, write “AP06-0006-2200”.

Item

Technical Data

Ø SIZE Construction (cable)

Length

0006 0000 0007 0000 AP06 - 0008 - 0000 0010 0000 0012 0000

Order No. AX06

Terminal material : Bar AISI316 - EN 1.4401 Pipe turnbuckle : Bar AISI316 - EN 1.4401 Surface treatment : Matt finished for other surface finish see page 27 Pressed Fork TAP : 14.1

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

32 34 50 50 56 64 66

select select select select select select select

32 34 50 50 56 64 66

6 10 16 19 28 39 53

11 18 26 36 47 74 106

Length

0004 0000 0005 0000 0006 0000 AX06 - 0007 - 0000 0008 0000 0010 0000 0012 0000

4 5 6 7 8 10 12

1x19 1x19 1x19 1x19 1x19 1x19 1x19

Example: To order Basic B1 Fork swage pipe turnbuckle + Fork terminal + HAMMA X cable assembly dia 4mm. pin to pin length 2.2 meter, write “AX06-0004-2200”.

B1* is the designation code for “B1 range of fittings” which uses pressed fork and forged turnbuckles.

strudyna.com

page 55

ASSEMBLY

Basic B1 / B3 CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

B3*

Fork Swage Turnbuckle + Cable + Fork Terminal Assembly

Technical Data Fork material

: Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 Nut material M4-M10 : Forg AISI316 - EN 1.4401 Nut material M12 Cast AISI316 - EN 1.4408 Pin material : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP11, AP36 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 19.4

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 19.4

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 19.5

max

10 12 14 16 19

1x19 1x19 1x25 1x25 1x25

60 66 72 80 100

select select select select select

60 66 72 80 100

Casting Pipe

Limit Tension (kN)

MBL* (kN)

54 76 92 120 169

90 127 170 225 282

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

10 12 14 16 19

1x19 1x19 1x19 1x19 1x19

60 66 72 80 100

select select select select select

60 66 72 80 100

44 64 87 108 160

74 106 145 180 267

Example: To order Basic B3 Fork swage turnbuckle + Fork terminal + HAMMA X cable assembly dia 10mm. pin to pin length 2.2 meter, write “AX11-0010-2200”.

Item

Technical Data

middle

Length

0010 0000 0012 0000 AX11 - 0014 - 0000 0016 0000 0019 0000

Order No. AM11, AM12

Adjustment min

Casting Fork

Example: To order Basic B3 Fork swage turnbuckle + Fork terminal + HAMMA Pro cable assembly dia 10mm. pin to pin length 2.2 meter, write “AP11-0010-2200”.

Item

Technical Data

Ø SIZE Construction (cable)

Length

AP11 - 0010 - 0000 0012 0000 0014 0000 AP36 - 0016 - 0000 0019 0000

Order No. AX11

Terminal material : Bar AISI316 - EN 1.4401 Turnbuckle : Cast AISI316 - EN 1.4408 Surface treatment : Matt finished for other surface finish see page 27 TAP : 19.1

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

100 108 116 134 156 168 180 180

167 204 246 336 417 509 522 604

279 341 410 561 695 849 870 1,008

Length

0020 0000 AM11 - 0022 - 0000 0024 0000 0028 0000 0030 0000 AM12 - 0034 - 0000 0036 0000 0042 0000

20 22 24 28 30 34 36 42

1x37 1x37 1x37 1x37 1x61 1x61 1x61 1x61

100 108 116 134 156 168 180 180

select select select select select select select select

Example: To order Basic B3 Fork swage turnbuckle + Fork terminal + HAMMA Mega cable assembly dia 20mm. pin to pin length 2.2 meter, write “AM11-0020-2200”.

B3* is the designation code for “B3 range of fittings” which uses casted fork and turnbuckles.

strudyna.com

page 56

ASSEMBLY

Basic B1 / B3 CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

B1*

Fork Terminal + Cable + Swage terminal Assembly

Technical Data Fork material

: Sheet AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401 Nut material M4-M10 : Forg AISI316 - EN 1.4401 Nut material M12 Cast AISI316 - EN 1.4408 Pin material : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP07 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 15.2

Cable

Surface treatment : Matt finished for other surface finish see page 27 Assembly makeup : SF7803 + CABLE + SF7801 TAP : 15.2

Ø SIZE Construction (cable)

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 15.2

middle

max

Limit Tension (kN)

MBL* (kN)

6 7 8 10 12

1x19 1x19 1x19 1x19 1x19

56 57 65 73 81

select select select select select

56 57 65 73 81

19 19 29 39 53

32 39 57 78 107

Example: To order Basic B1 Fork terminal + Swage terminal + HAMMA Pro cable assembly dia 6mm. pin to pin length 2.2 meter, write “AP07-0006-2200”.

Item

Technical Data

min

Length

0006 0000 0007 0000 AP07 - 0008 - 0000 0010 0000 0012 0000

Order No. AX07

Adjustment

Pressed Fork

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

39 43 56 57 65 73 81

select select select select select select select

39 43 56 57 65 73 81

6 10 16 19 28 39 53

11 18 26 36 47 74 106

Length

0004 0000 0005 0000 0006 0000 AX07 - 0007 - 0000 0008 0000 0010 0000 0012 0000

4 5 6 7 8 10 12

1x19 1x19 1x19 1x19 1x19 1x19 1x19

Example: To order Basic B1 Fork terminal + Swage terminal + HAMMA X cable assembly dia 4mm. pin to pin length 2.2 meter, write “AX07-0004-2200”.

B1* is the designation code for “B1 range of fittings” which uses pressed fork.

strudyna.com

page 57

ASSEMBLY

Basic B1 / B3 CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

B3*

Fork Terminal + Cable + Swage terminal Assembly

Technical Data Fork material

: Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 Nut material M4-M10 : Forg AISI316 - EN 1.4401 Nut material M12 Cast AISI316 - EN 1.4408 Pin material : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP12, AP37 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 23.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 23.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 23.3

max

10 12 14 16 19

1x19 1x19 1x25 1x25 1x25

67 75 81 89 109

select select select select select

67 75 81 89 109

Limit Tension (kN)

MBL* (kN)

54 76 92 120 169

90 127 170 225 282

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

10 12 14 16 19

1x19 1x19 1x19 1x19 1x19

67 75 81 89 109

select select select select select

67 75 81 89 109

44 64 87 108 160

74 106 145 180 267

Example: To order Basic B3 Fork terminal + Swage terminal + HAMMA X cable assembly dia 10mm. pin to pin length 2.2 meter, write “AX12-0010-2200”.

Item

Technical Data

middle

Length

0010 0000 0012 0000 AX12 - 0014 - 0000 0016 0000 0019 0000

Order No. AM13, AM14

Adjustment min

Casting Fork

Example: To order Basic B3 Fork terminal + Swage terminal + HAMMA Pro cable assembly dia 10mm. pin to pin length 2.2 meter, write “AP12-0010-2200”.

Item

Technical Data

Ø SIZE Construction (cable)

Length

AP12 - 0010 - 0000 0012 0000 0014 0000 AP37 - 0016 - 0000 0019 0000

Order No. AX12

Terminal material : Bar AISI316 - EN 1.4401 Surface treatment : Matt finished for other surface finish see page 27 Assembly makeup : S7803_B3 + CABLE + SF7803_B3 TAP : 19.1

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

109 185 197 230 268 186 196 196

167 204 246 336 417 509 522 604

279 341 410 561 695 849 870 1,008

Length

0020 0000 AM13 - 0022 - 0000 0024 0000 0028 0000 0030 0000 AM14 - 0034 - 0000 0036 0000 0042 0000

20 22 24 28 30 34 36 42

1x37 1x37 1x37 1x37 1x61 1x61 1x61 1x61

109 185 197 230 268 186 196 196

select select select select select select select select

Example: To order Basic B3 Fork terminal + Swage terminal + HAMMA Mega cable assembly dia 20mm. pin to pin length 2.2 meter, write “AM13-0020-2200”.

B3* is the designation code for “B3 range of fittings” which uses casted fork.

strudyna.com

page 58

ASSEMBLY

Basic B1 / B3 CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

B1*

Swage Terminal + Cable Assembly

Technical Data Terminal material : Bar AISI316 - EN 1.4401 Nut material M4-M10 : Forg AISI316 - EN 1.4401 Nut material M12 Cast AISI316 - EN 1.4408

with M cro stretch Technologies

Order No. Item

AP08 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 16.2

Cable

Surface treatment Assembly makeup TAP

Ø SIZE Construction (cable)

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 16.2

middle

max

Limit Tension (kN)

MBL* (kN)

6 7 8 10 12

1x19 1x19 1x19 1x19 1x19

56 57 65 73 81

select select select select select

56 57 65 73 81

19 19 29 39 53

32 39 57 78 107

Example: To order Basic B1 Swage terminal + HAMMA Pro cable assembly dia 6mm. pin to pin length 2.2 meter, write “AP08-0006-2200”.

Item

Technical Data

Adjustment min

Length

0006 0000 0007 0000 AP08 - 0008 - 0000 0010 0000 0012 0000

Order No. AX08

: Matt finished for other surface finish see page 27 : SF7801 + CABLE + SF7801 : 14.1

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

39 43 56 57 65 73 81

select select select select select select select

39 43 56 57 65 73 81

6 10 16 19 28 39 53

11 18 26 36 47 74 106

Length

0004 0000 0005 0000 0006 0000 AX08 - 0007 - 0000 0008 0000 0010 0000 0012 0000

4 5 6 7 8 10 12

1x19 1x19 1x19 1x19 1x19 1x19 1x19

Example: To order Basic B1 Swage terminal + HAMMA X cable assembly dia 4mm. pin to pin length 2.2 meter, write “AX08-0004-2200”.

B1* is the designation code for “B1 range of fittings” which uses pressed fork.

strudyna.com

page 59

ASSEMBLY

Basic B1 / B3 CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

B3*

Swage Terminal + Cable Assembly

Technical Data Terminal material Nut material

: Bar AISI316 - EN 1.4401 : Cast AISI316 - EN 1.4408

with M cro stretch Technologies

Order No. Item

AP13, AP38 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 21.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 21.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 21.3

max

10 12 14 16 19

1x19 1x19 1x25 1x25 1x25

67 75 81 89 109

select select select select select

67 75 81 89 109

Limit Tension (kN)

MBL* (kN)

54 76 92 120 169

90 127 170 225 282

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

10 12 14 16 19

1x19 1x19 1x19 1x19 1x19

67 75 81 89 109

select select select select select

67 75 81 89 109

44 64 87 108 160

74 106 145 180 267

Example: To order Basic B3 Swgae terminal + HAMMA X cable assembly dia 10mm. pin to pin length 2.2 meter, write “AX13-0010-2200”.

Item

Technical Data

middle

Length

0010 0000 0012 0000 AX13 - 0014 - 0000 0016 0000 0019 0000

Order No. AM15, AM16

Adjustment min

Example: To order Basic B3 Swgae terminal + HAMMA Pro cable assembly dia 10mm. pin to pin length 2.2 meter, write “AP13-0010-2200”.

Item

Technical Data

Ø SIZE Construction (cable)

Length

AP13 - 0010 - 0000 0012 0000 0014 0000 AP38 - 0016 - 0000 0019 0000

Order No. AX13

Surface treatment : Matt finished for other surface finish see page 27 Assembly makeup : SF7801_B3 + CABLE + SF7801_B3 TAP : 19.1

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

109 185 197 230 268 186 196 196

167 204 246 336 417 509 522 604

279 341 410 561 695 849 870 1,008

Length

0020 0000 AM15 - 0022 - 0000 0024 0000 0028 0000 0030 0000 AM16 - 0034 - 0000 0036 0000 0042 0000

20 22 24 28 30 34 36 42

1x37 1x37 1x37 1x37 1x61 1x61 1x61 1x61

109 185 197 230 268 186 196 196

select select select select select select select select

Example: To order Basic B3 Swgae terminal + HAMMA Mega cable assembly dia 20mm. pin to pin length 2.2 meter, write “AM15-0020-2200”.

B3* is the designation code for “B3 range of fittings” which uses casted fork.

strudyna.com

page 60

COMPONENTS

Basic B1 / B3 CABLE

Architectural tensile cable systems

BASIC RIGGING SCREW WITH JAW & SWAGE STUD

High tensile cable systems

B1* Rigging screw with jaw & swage stud SF3121P (B1) Technical Data : : Swage Terminal : : Nut M8-M10 : : Nut M12-M72 : : Pipe Turnbuckle : Ring : Cotter Pin : Surface treatment : MBL : Limit Tension

TAP

L Ø OD Limit Tension MBL B C ØD SIZE : M Ø Cable A (kN) (kN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 4

6312-1018

11.0

8.0 202.0

15.0

7.5

Sheet material 20 17.5 10 21 12.0 9.0 238.5 9.1 5 10 6312-1009 AISI316 - DIN 1.4401 24 27.3 12.0 292.3 12.5 14.5 19 39 6 12 6312-1010 Forging material AISI316 - DIN 1.4401 24 27.3 12.0 297.3 14.3 19 39 14.5 7 12 2312-1072 Forging material 32 29.0 14.3 328.0 16.1 29 58 15.0 8 14 2312-1073 AISI316 - DIN 1.4401 34 34.0 16.0 380.0 17.8 17.0 39 78 10 16 2312-1074 Casting material 451.0 21.4 40 38.0 53 107 20.0 19.0 12 20 6312-1455 AISI316 - DIN 1.4408 60 53.5 25.0 571.5 25.0 30.0 63 127 14 22 6312-1182 Pipe AISI316 - EN 1.4408 M8 - M12 B1* is the designation code for “B1 range of fittings” which uses pressed fork and forged turnbuckles. M14 - M22 Electro Polished Minimum Breaking Load before cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 14.1

BASIC WITH TURNBUCKLE WI FORK & SWAGE STUD B3

Threaded Fork

Order No.

B3* Turnbuckle with fork & swage stud B3 S3121_B3 Technical Data : : Swage Terminal : : Nut : : Surface treatment : MBL : copyright@Strudyna Co., Ltd. 2011.

Threaded Fork

Limit Tension

TAP

Casting material AISI316 - DIN 1.4408 Forging material AISI316 - DIN 1.4401 Casting material AISI316 - DIN 1.4408 Matt finish Minimum Breaking Load before cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 19.1

Order No. 6312-1350 6312-1337 6312-1338 6312-1339 6312-1340 6312-1341 6312-1342 6312-1343 6312-1344 6312-1345 6312-1346 6312-1347 6312-1348

L Ø OD Limit Tension MBL E C B SIZE : M Ø Cable Ø A (kN) (kN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

20 22 24 27 33 33 36 39 45 52 56 60 60

10 12 14 16 19 20 22 24 28 30 34 36 42

20 22 25 27 33 33 36 39 45 52 56 60 60

20 22 24 26 30 30 34 36 42 50 50 55 55

42 48 55 60 70 70 75 80 90 100 110 115 115

50 52 58 64 78 78 85 92 105 128 136 148 148

586 650 744 756 832 910 981 1,046 1,139 1,200 1,286 1,384 1,669

21.4 21.4 25.0 28.1 34.5 34.5 40.4 46.0 50.0 58.0 65.0 65.0 72.0

64 79 92 120 181 181 213 255 342 460 531 618 618

126 155 181 236 357 357 420 502 672 905 1,044 1,216 1,216

B3* is the designation code for “B3 range of fittings” which uses casted fork and turnbuckles.

strudyna.com

page 61

COMPONENTS

Basic B1 / B3 CABLE

Architectural tensile cable systems

High tensile cable systems

BASIC SWAGE FORK A

B1* Swage Fork SF7803 (B1)

Order No.

Technical Data Swage Fork

: : Ring : Cotter Pin : Surface treatment : MBL : Limit Tension

TAP

Forging material AISI316 - DIN 1.4401 M8 - M12 M14 - M20 Electro Polished Minimum Breaking Load before cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 15.1

6780-3004 6780-3005 6780-3006 6780-3007 6780-3008 2780-3100 2780-3112 2780-3240

A Ø Cable (mm) (mm) 4 5 6 7 8 10 12 14

11.0 12.0 14.5 14.5 15.0 17.0 20.0 30.0

B (mm)

ØD (mm)

C (mm)

L (mm)

17 20 24 24 32 34 40 60

8.0 9.0 12.0 12.0 14.3 16.0 19.0 25.0

15.0 17.5 27.3 27.3 29.0 34.0 38.0 53.5

77 87 109 116 148 164 215 285

OD Limit Tension MBL (kN) (kN) (mm) 7.5 9.1 12.5 14.3 16.1 17.8 21.4 25.0

6 10 19 19 29 40 53 63

13 21 39 39 58 80 107 127

B1* is the designation code for “B1 range of fittings” which uses pressed fork and forged turnbuckles.

BASIC B3 SWAGE FORK B

Swage Fork B3 S7803_B3 Technical Data Swage Fork B3

: : Swage : : Surface treatment : MBL : Limit Tension

TAP

Casting material AISI316 - DIN 1.4408 Forging material AISI316 - DIN 1.4401 Electro Polished Minimum Breaking Load before cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 23.1

Order No.

Ø Cable (mm)

A (mm)

B (mm)

C (mm)

L (mm)

Ø OD (mm)

Limit Tension (kN)

MBL (kN)

6780-3349 6780-3336 6780-3337 6780-3338 6780-3339 6780-3340 6780-3341 6780-3342 6780-3343 6780-3344 6780-3345 6780-3346 6780-3347

10 12 14 16 19 20 22 24 28 30 34 36 42

20 22 25 27 33 33 36 39 45 52 56 60 60

20 22 24 26 30 30 34 36 42 50 50 55 55

42 48 55 60 70 70 75 80 90 100 110 115 115

225 259 296 328 392 404 447 488 561 610 688 722 806

21.4 21.4 25.0 28.1 34.5 34.5 40.4 46.0 50.0 58.0 65.0 65.0 72.0

64 79 92 120 181 181 213 255 342 460 531 618 618

126 155 181 236 357 357 420 502 672 905 1,044 1,216 1,216

B3* is the designation code for “B3 range of fittings” which uses casted fork and turnbuckles.

strudyna.com

page 62

B3*

COMPONENTS

Basic B1 / B3 CABLE

Architectural tensile cable systems

High tensile cable systems

BASIC THREAD OF JAW WITH NUT

WELDING

B1* Thread of jaw with nut BF312P/JR, BF312P/JL (B1)

Order No.

: : Nut M8-M10 : : Nut M12-M72 : : Ring : Cotter Pin : Surface treatment : MBL : Limit Tension

TAP

Sheet material AISI316 - DIN 1.4401 Forging material AISI316 - DIN 1.4401 Casting material AISI316 - DIN 1.4408 M8 - M12 M14 - M22 Electro Polished Minimum Breaking Load before cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 18.1

B (mm)

C (mm)

L (mm)

L1 Limit Tension (kN) (mm)

MBL (kN)

RIGHT HAND THREAD

Threaded Fork

SIZE : M Ø A (mm) (mm)

6931-2208 6931-2210 6312-6012 6931-2214 6312-0619 6312-0620 6312-0613

M8 M10 M12 M14 M16 M20 M22

8.0 9.0 12.0 14.3 16.0 19.0 25.0

11.0 12.0 14.5 15.0 17.0 20.0 30.0

15.0 17.5 27.3 29.0 34.0 38.0 53.5

80.0 98.5 121.3 136.0 144.0 160.0 217.5

57 68 82 95 102 113 146

6 10 19 29 39 53 63

13 21 39 58 78 107 127

LEFT HAND THREAD

Technical Data

6931-2256 6312-3319 6312-0612 6931-2614 6312-0617 6312-0618 6312-0623

M8 M10 M12 M14 M16 M20 M22

8.0 9.0 12.0 14.3 16.0 19.0 25.0

11.0 12.0 14.5 15.0 17.0 20.0 30.0

15.0 17.5 27.3 29.0 34.0 38.0 53.5

80.0 98.5 121.3 136.0 144.0 160.0 217.5

57 68 82 95 102 113 146

6 10 19 29 39 53 63

13 21 39 58 78 107 127

B1* is the designation code for “B1 range of fittings” which uses pressed fork and forged turnbuckles.

BASIC BA THREADED FORK FO NUT B3 AND NU

Technical Data Threaded Fork

TAP

C (mm)

L (mm)

L1 Limit Tension (mm) (kN)

MBL (kN)

6312-4241 6312-4271 6312-4301 6312-4331 6312-4361 6312-4392 6312-4422 6312-4482 6312-4522 6312-4562 6312-4723

20 22 24 27 33 36 39 45 52 56 60

20 22 25 27 33 36 39 45 52 56 60

20 22 24 26 30 34 36 42 50 50 55

42 48 55 60 70 75 80 90 100 110 115

192 219 238 260 313 348 369 434 488 525 557

102 114 123 137 166 185 197 230 268 282 300

64 79 92 120 181 213 255 342 460 531 618

126 155 181 236 357 420 502 672 905 1,044 1,216

6312-3241 6312-3271 6312-3301 6312-3331 6312-3361 6312-3392 6312-3422 6312-3482 6312-3522 6312-3562 6312-3723

20 22 24 27 33 36 39 45 52 56 60

20 22 25 27 33 36 39 45 52 56 60

20 22 24 26 30 34 36 42 50 50 55

42 48 55 60 70 75 80 90 100 110 115

192 219 238 260 313 348 369 434 488 525 557

102 114 123 137 166 185 197 230 268 282 300

64 79 92 120 181 213 255 342 460 531 618

126 155 181 236 357 420 502 672 905 1,044 1,216

: : Nut : : Surface treatment : MBL : Limit Tension

Casting material AISI316 - DIN 1.4408 Casting material AISI316 - DIN 1.4408 Matt finish Minimum Breaking Load before cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 20.1

B (mm)

RIGHT HAND THREAD

Threaded Fork B3 and nut B312_B3/R, B312_B3/L

SIZE : M Ø A (mm) (mm)

LEFT HAND THREAD

B3*

Order No.

B3* is the designation code for “B3 range of fittings” which uses casted fork and turnbuckles.

strudyna.com

page 63

COMPONENTS

Basic B1 / B3 CABLE

Architectural tensile cable systems

BASIC SWAGE TERMINAL AND NUT

High tensile cable systems

TAP

B3* is the designation code for “B3 range of fittings” which uses casted fork and turnbuckles.

7.5 9.1 12.5 14.3 16.1 17.8 21.4 25.0

6 10 19 19 29 39 53 63

13 21 39 39 58 78 107 127

Ø Cable (mm)

L1 (mm)

L (mm)

OD Limit Tension (kN) (mm)

MBL (kN)

M20 M22 M24 M27 M33 M33 M36 M39 M45 M52 M56 M60 M60

10 12 14 16 19 20 22 24 28 30 34 36 42

102 114 123 137 166 166 185 197 230 268 282 300 300

256 297 335 372 449 461 517 554 650 718 790 848 930

21.4 21.4 25.0 28.1 34.5 34.5 40.4 46.0 50.0 58.0 65.0 65.0 72.0

64 79 92 120 181 121 213 255 342 460 531 618 618

126 155 181 236 357 357 420 502 672 905 1,044 1,216 1,216

M20 M22 M24 M27 M33 M33 M36 M39 M45 M52 M56 M60 M60

10 12 14 16 19 20 22 24 28 30 34 36 42

102 114 123 137 166 166 185 197 230 268 282 300 300

256 297 335 372 449 461 517 554 650 718 790 848 930

21.4 21.4 25.0 28.1 34.5 34.5 40.4 46.0 50.0 58.0 65.0 65.0 72.0

64 79 92 120 181 121 213 255 342 460 531 618 618

126 155 181 236 357 357 420 502 672 905 1,044 1,216 1,216

54 61 79 80 90 102 116 146

6780-1034 2780-1954 2780-1955 2780-1956 6780-1480 6780-1481 6780-1482 6780-1483

M8 M10 M12 M12 M14 M16 M20 M22

4 5 6 7 8 10 12 14

Order No.

SIZE : M (mm)

6780-1570 6780-1571 6780-1572 6780-1573 6780-1574 6780-1575 6780-1576 6780-1577 6780-1578 6780-1579 6780-1580 6780-1581 6780-1582 6780-1583 6780-1584 6780-1585 6780-1586 6780-1587 6780-1588 6780-1589 6780-1590 6780-1591 6780-1592 6780-1593 6780-1594 6780-1595

: : Nut : : Surface treatment : MBL : Limit Tension

115 128 162 168 190 224 284 340

4 5 6 7 8 10 12 14

Technical Data Forging material AISI316 - DIN 1.4401 Casting material AISI316 - DIN 1.4408 Matt finish Minimum Breaking Load before cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 21.1

54 61 79 80 90 102 120 146

M8 M10 M12 M12 M14 M16 M20 M22

Swage Terminal and Nut B3 SF7801_B3/R, SF7801_B3/L Swage Terminal

13 21 39 39 58 78 107 127

6780-1021 6780-1026 6780-1028 2780-1170 2780-1171 6780-1018 6780-1566 2780-1010

Forging material AISI316 - DIN 1.4401 Forging material AISI316 - DIN 1.4401 Casting material AISI316 - DIN 1.4408 Electro Polished Minimum Breaking Load before cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 16.1

B1* is the designation code for “B1 range of fittings” which uses pressed fork and forged turnbuckles.

6 10 19 19 29 39 53 63

L (mm)

RIGHT HAND THREAD

TAP

7.5 9.1 12.5 14.3 16.1 17.8 21.4 25.0

L1 (mm)

LEFT HAND THREAD

Limit Tension

115 128 162 168 190 224 278 340

Ø Cable (mm)

RIGHT HAND THREAD

: : Nut M8-M10 : : Nut M12-M72 : : Surface treatment : MBL :

MBL (kN)

SIZE : M (mm)

Technical Data Swage Terminal

OD Limit Tension (mm) (kN)

Order No.

LEFT HAND THREAD

Swage Terminal and Nut SF7801/R, SF7801/L (B1)

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page 64

B1/B3

B1*/B3*

COMPONENTS

Basic B1 / B3 CABLE

Architectural tensile cable systems

M6-M22

BASIC TURNBUCKLE PIPE

M20-M60 d

d RH

B1*/B3* Turnbuckle Pipe SF312PBD (B1) Technical Data

High tensile cable systems

Order No.

SIZE : M (mm)

ØD (mm)

Ød (mm)

L (mm)

Limit Tension (kN)

MBL (kN)

6312-0908

13.5

5.3

105

Order No.

SIZE : M (mm)

ØD (mm)

Ød (mm)

L (mm)

Limit Tension (kN)

MBL (kN)

6312-3524 6312-3272 6312-3242 6312-3302 6312-3333 6312-3363 6312-3393 6312-3423 6312-3484 6312-3565 6312-3726

20 22 24 27 33 36 39 45 52 56 60

38 42 46 52 62 66 72 83 96 102 110

12 13 15 16 18 18 18 22 24 24 26

186 207 225 250 300 332 354 414 480 500 535

64 79 92 120 181 213 255 342 460 531 618

126 155 181 236 357 420 502 672 905 1,044 1,216

Pipe Turnbuckle : Pipe AISI316 - EN 1.4408 10 21 5.3 125 17.5 6312-0910 M10 Surface treatment : Electro Polish 19 39 7.0 150 21.5 6312-0912 M12 MBL : Minimum Breaking Load before cable assembly. 29 58 7.3 165 21.5 6312-0914 M14 Limit Tension : Recommended maximum 39 78 8.2 190 27.0 6312-0916 M16 load for a tension member. 53 107 10.2 210 34.0 6312-0920 M20 All other applications should 63 127 10.2 270 45.0 2312-0922 M22 consider ¼ of MBL*. Note: For B1 assembly. See pg 4 for B1 assembly configurations. TAP : 17.1 B1* is the designation code for “B1 range of fittings” which uses pressed fork and forged turnbuckles.

Turnbuckle Body S312PBD_B3 Technical Data Turnbuckle Body

: : Surface treatment : MBL : Limit Tension

TAP

Casting material AISI316 - DIN 1.4408 Matt finished Minimum Breaking Load before cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ : 22.1

Note: For B3 assembly. See pg 4 for B3 assembly configurations. B3* is the designation code for “B3 range of fittings” which uses casted fork and turnbuckles.

strudyna.com

page 65

COMPONENTS

Basic B1 / B3 CABLE

Architectural tensile cable systems

BASIC NUT

S.W.

SIZE : M (mm)

B (mm)

S.W. (mm)

RIGHT HAND THREAD

2000-2208 2000-2210 2000-2212 6934-3014 6934-3016 6934-3020 6924-0122 6934-3024 6924-0130 6934-3033 6934-3036 6934-3039 6934-3045 6934-3052 6934-3056 6934-3060

8 10 12 14 16 20 22 24 27 33 36 39 45 52 56 60

6.5 8.0 10.0 11.0 13.0 16.0 18.0 19.0 22.0 26.0 29.0 31.0 36.0 42.0 45.0 48.0

13 17 19 22 24 30 32 36 41 50 55 60 70 80 85 90

2934-1008 2934-1010 2934-1012 6934-4014 6934-4016 6934-4020 6934-4022 6934-4024 6934-4027 6934-4033 6934-4036 6934-4039 6934-4045 6934-4052 6934-4056 6934-4060

8 10 12 14 16 20 22 24 27 33 36 39 45 52 56 60

6.5 8.0 10.0 11.0 13.0 16.0 18.0 19.0 22.0 26.0 29.0 31.0 36.0 42.0 45.0 48.0

13 17 19 22 24 30 32 36 41 50 55 60 70 80 85 90

Forging material AISI316 - DIN 1.4401 Casting material AISI316 - DIN 1.4408 Electro Polished

Order No.

Technical Data : : Nut M14-M60 : : Surface treatment :

LEFT HAND THREAD

Hex nut NUT/R, L : SFNUT/R, L Nut M8-M12

High tensile cable systems

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page 66

TECHNICAL DATA Stainless steel tensile cable systems

Basic Tensile Cable Assembly Installation Procedure Basic Architectural cable Systems

STEP 1 Check all components are in correct order; all threads are in good condition and free of dirt and debris. Use a marker to mark the middle position of the thread engagement for both terminals and both forks. See page 68 for details of finding middle adjustment. Slowly turn and install the lock nut to the inner most position of both terminals.

STEP 2 Slowly turn the turnbuckles until you reach the middle adjustment mark from step 1. Repeat for the turnbuckle of the other side of the cable assembly.

STEP 3 Slowly turn the fork until you reach the middle adjustment mark from step 1. Repeat for the fork of the other side of the cable assembly.

STEP 4 Open the pin assembly of the high end installation of the cable and re-assemble back onto the tie-back plate. Make sure all screws are correctly tightened. Lock the fork lock nut and the cable terminal lock nut onto the turnbuckle.

STEP 5 Install hydraulic unit to the lower end of the cable assembly and load hydraulic to the required pre-tension. Do not use the threads of the basic turnbuckle as means of loading tension; this may create galling on the turnbuckle.

STEP 6 Once the required load is reached on the cable, turn the turnbuckle to extend or retract the cable assembly to align the pin with the tie-back plate. Assemble the pin onto the tie back plate and check all screws are properly fitted. Lock both lock nuts onto the turnbuckle.

STEP 7 Remove the hydraulic unit and check with a tension meter that the pre-tension required is correctly achieved. If the required pre-tension is not installed correctly, repeat step 5 thought 7 until all pre-stress loadings are correct.

STEP 8

thread checking

Check all thread engagement has at least 1.5 times the depth as the diameter of the terminal thread. See page 68 for further thread engagement checking. Check all lock nuts are securely tighten. Check Loctite has been applied to all pin screws. Clean your cable assembly from any contamination of oil, dirt, etc. If subsequent construction work is still taking place, cover and protect the entire cable assembly from contamination. Follow maintenance and installation checking as per page 22.

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page 67

TECHNICAL DATA Stainless steel tensile cable systems

Basic thread engagement and checkup Basic Architectural cable Systems How to find middle Adjustment Use a marker to mark L2 and L3 dimensions onto the terminal and fork thread prior to installation. When the edge of the turnbuckle reaches the L2 mark, you have found the middle adjustment. This is the adjustment you want prior to installation.

Security thread engagement checking L3

After the full cable member is fully tensioned and installed, check the edge of the turnbuckle in relation to the L3 mark. L3 mark should not be exposed on the thread prior to lock nut engagement. If the L3 mark is shown outside of the turnbuckle, you have an improper engagement of the threads and this may reduce up to 40% of the MBL. Tensile cable members may not be left with an improper thread engagement; take your cable assembly apart and install it again properly.

middle adjustment

Basic B3 L3 improper thread engagement

Basic B1 Thread (SIZE)

Cable (mm)

L2 (mm)

L3 (mm)

Adjustment +/(mm)

M8 M10 M12 M12 M14 M16 M20 M22

4 5 6 7 8 10 12 14

22.5 26.0 35.0 36.0 39.0 45.0 50.0 66.0

39 43 60 61 67 77 83 113

32 34 50 50 56 64 66 94

Torque installation Basic-Terminal Architectural Cable Systems

Thread (SIZE)

Cable (mm)

L2 (mm)

L3 (mm)

Adjustment +/(mm)

M20 M22 M24 M27 M33 M33 M36 M39 M45 M52 M56 M60 M60

10 12 14 16 19 20 22 24 28 30 34 36 42

46 51 55 62 76 76 83 89 103 120 129 138 138

76 84 91 102 126 126 137 147 170 198 213 228 228

60 66 72 80 100 100 108 116 134 156 168 180 180

Pin checking and securing Basic-Terminal Architectural Cable Systems

Adjusting tension onto cable assembly require precise maneuvers. Tightening the tension cable unevenly or too fast may induce galling onto the thread. As a general practice, apply a continues and smooth torque rate not faster than 15 sec per revolution. B1 & B3 may be adjusted individualy from each ends.

Once the entire cable assembly is completed, the pin screw should be securely tighten and glued to avoid any accidental loosening due to v bration. Use Loctite 263 or equivalent for this application. Follow maintenance and checkup procedure as descr bed in page 22.

NOTE : The Loctite name is a registered trademark of Henkel AG. Strudyna claims no representation or association of any from to the loctite brand, product or company. The loctite glue is suggested as an excellent adhesive to be used with Strudyna stainless steel items.

Refer to page 21 for details of different cable rotation configurations.

strudyna.com

page 68

15 sec. / 1 turn

strudyna.com

page 69

AM ADJUSTERARCHITECTURAL TENSILECABLE SYSTEMS

MBL (k )

The AM Adjuster has been designed to provide a high performance yet easy to use open-body terminal fitting for the architectural market. The open body design of the turnbuckle allows for regular status checking of a load induced thread in a high shock load setting, such as a fabric membrane structure, without the need to fully disassemble the tensile structure. The unique bronze inserts result in no additional hydraulic clamp installation being required to pretension between the terminal and tie-back plate.

The loading of the cable assembly can be applied by direct turning of the AM Adjuster turnbuckle without fear of galling. The bronze insert also allows constant readjustment on a pre-stressed assembly where necessary.

PERFORMANCE High tensile cable systems

AM-ADJUSTER tensile cable systems Architectural tensile cable systems

AM-ADJUSTER Security

- The Am adjuster is designed for ease of secure checking of the load enduced thread in a high shock load settings such as a fabric membrane structure. The unique Bronze insert means that no additional hydraulic clamp installation is required to pretension between the terminal and the tie-back plate. The loading of the cable assembly can be applied by direct turning of the Am turnbuckle without fear of galling. The bronze insert also means that constant readjustments is possible on a pre-stressed assembly. The open body design of the turnbuckle allows regular checking of the status of thread on shock load settings without the need to fully disassemble the tensile structure.

Toggle material

: Sheet AISI316 - EN 1.4401 Bar AISI316 - EN 1.4401 Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Bar AISI316 - EN 1.4401 Terminal material : Bar AISI316 - EN 1.4401 Lock nut material : Cast AISI316 - EN 1.4408 Turnbuckle material : Cast AISI316 - EN 1.4408

Fork material

: Cast AISI316 - EN 1.4401 Bar AISI316 - EN 1.4401 Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Bar AISI316 - EN 1.4401 Terminal material : Bar AISI316 - EN 1.4401 Lock nut material : Cast AISI316 - EN 1.4408 Turnbuckle material : Cast AISI316 - EN 1.4408

1x19

1x25

7x7

7x19

Size Cable (mm)

Construction

1x19

1x25

MBL (kN) After swaging*

117

168

Construction

1x19

MBL (kN) After swaging*

106

145

Cable System MBL Comparison Graph (PRO-STRAND & X-STRAND) 200

Pro - Strand

Extremely low stretch. High breaking strain. Compacted strand. No pre-strech necessary.

Micro-stretch Technologies.

X - Strand 150 MBL (kN)

Low stretch. Non-flex ble. Superior surface brightness. Long lasting borrosion resistance.

100

Size (mm)

strudyna.com

page 72

ASSEMBLY

AM ADJUSTER CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

Toggle Swage Turnbuckle + Cable Assembly

Technical Data Toggle material Lock nut material Pin material Terminal material

: Sheet AISI316 - EN 1.4401 Bar AISI316 - EN 1.4401 : Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401

w th Micro stretch Technologies

Order No. Item

AP14, AP15, AP39 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 06.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

4 5 6 8 10 12 14

1x7 1x19 1x19 1x19 1x19 1x19 1x25

80 100 112 132 132 152 156

select select select select select select select

80 100 112 132 132 152 156

9 13 19 34 40 58 84

15 22 32 57 81 117 168

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

80 100 112 112 132 152 156

7 11 16 24 40 58 84

11 18 26 47 74 106 145

Length

0004 0000 0005 0000 0006 0000 AX14 - 0008 - 0000 0010 0000 0012 0000 0014 0000

4 5 6 8 10 12 14

1x19 1x19 1x19 1x19 1x19 1x19 1x19

80 100 112 112 132 152 156

select select select select select select select

Example: To order AM-adjuster Toggle swage turnbuckle + HAMMA X cable assembly dia 4mm. pin to pin length 2.2 meter, write “AX14-0004-2200”.

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 06.2

Ø SIZE Construction (cable)

Example: To order AM-adjuster Toggle swage turnbuckle + HAMMA Pro cable assembly dia 4mm. pin to pin length 2.2 meter, write “AP14-0004-2200”.

Item

Technical Data

TAP

: Cast AISI316 - EN 1.4408 : Matt finished for other surface finish see page 27 : 06.1

Length

AP14 - 0004 - 0000 0005 0000 0006 0000 AP15 - 0008 - 0000 0010 0000 0012 0000 AP39 - 0014 - 0000

Order No. AX14

Turnbuckle material Surface treatment

strudyna.com

page 73

ASSEMBLY

AM ADJUSTER CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

Technical Data Toggle material

Toggle Swage Turnbuckle Lock nut material + Cable + Toggle terminal Pin material Assembly Terminal material

: Sheet AISI316 - EN 1.4401 Bar AISI316 - EN 1.4401 : Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP16, AP17, AP40 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 06.3

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 02.3, 02.4

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

4 5 6 8 10 12 14

1x7 1x19 1x19 1x19 1x19 1x19 1x25

40 50 56 66 66 76 78

select select select select select select select

40 50 56 66 66 76 78

9 13 19 34 40 58 84

15 22 32 57 81 117 168

Example: To order AM-adjuster Toggle swage turnbuckle + Toggle terminal + HAMMA Pro cable assembly dia 4mm. pin to pin length 2.2 meter, write “AP16-0004-2200”.

Item

Technical Data

TAP

: Cast AISI316 - EN 1.4408 : Matt finished for other surface finish see page 27 : 06.1

Length

AP16 - 0004 - 0000 0005 0000 0006 0000 AP17 - 0008 - 0000 0010 0000 0012 0000 AP40 - 0014 - 0000

Order No. AX15

Turnbuckle material Surface treatment

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

40 50 56 56 66 76 78

select select select select select select select

40 50 56 56 66 76 78

7 11 16 24 40 58 84

11 18 26 47 74 106 145

Length

0004 0000 0005 0000 0006 0000 AX15 - 0008 - 0000 0010 0000 0012 0000 0014 0000

4 5 6 8 10 12 14

1x19 1x19 1x19 1x19 1x19 1x19 1x19

Example: To order AM-adjuster Toggle swage turnbuckle + Toggle terminal + HAMMA X cable assembly dia 4mm. pin to pin length 2.2 meter, write “AX15-0004-2200”.

How to find middle adjustment.

see more page 86.

strudyna.com

page 74

ASSEMBLY

AM ADJUSTER CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

Fork Swage Turnbuckle + Cable Assembly

Technical Data Fork material Lock nut material Pin material Terminal material

: Cast AISI316 - EN 1.4408 Bar AISI316 - EN 1.4401 : Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP18, AP19, AP41 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 07.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

4 5 6 8 10 12 14

1x7 1x19 1x19 1x19 1x19 1x19 1x25

80 100 112 112 132 152 156

select select select select select select select

80 100 112 112 132 152 156

9 13 19 34 40 58 84

15 22 32 57 81 117 168

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

80 100 112 112 132 152 156

7 11 16 24 40 58 84

11 18 26 47 74 106 145

Length

0004 0000 0005 0000 0006 0000 AX16 - 0008 - 0000 0010 0000 0012 0000 0014 0000

4 5 6 8 10 12 14

1x19 1x19 1x19 1x19 1x19 1x19 1x19

80 100 112 112 132 152 156

select select select select select select select

Example: To order AM-adjuster Fork swage turnbuckle + HAMMA X cable assembly dia 4mm. pin to pin length 2.2 meter, write “AX16-0004-2200”.

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 07.2

Ø SIZE Construction (cable)

Example: To order AM-adjuster Fork swage turnbuckle + HAMMA Pro cable assembly dia 4mm. pin to pin length 2.2 meter, write “AP18-0004-2200”.

Item

Technical Data

TAP

: Cast AISI316 - EN 1.4408 : Matt finished for other surface finish see page 27 : 07.1

Length

AP18 - 0004 - 0000 0005 0000 0006 0000 AP19 - 0008 - 0000 0010 0000 0012 0000 AP41 - 0014 - 0000

Order No. AX16

Turnbuckle material Surface treatment

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ASSEMBLY

AM ADJUSTER CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

Fork Swage Turnbuckle + Cable + Fork terminal Assembly

Fork material Lock nut material Pin material Terminal material

: Cast AISI316 - EN 1.4408 Bar AISI316 - EN 1.4401 : Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP20, AP21, AP42 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 02.3, 02.4

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 02.3, 02.4

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

4 5 6 8 10 12 14

1x7 1x19 1x19 1x19 1x19 1x19 1X25

40 50 56 66 66 76 78

select select select select select select select

40 50 56 66 66 76 78

9 13 19 34 40 58 84

15 22 32 57 81 117 168

Example: To order AM-adjuster Fork swage turnbuckle + Fork terminal + HAMMA Pro cable assembly dia 4mm. pin to pin length 2.2 meter, write “AP20-0004-2200”.

Item

Technical Data

TAP

: Cast AISI316 - EN 1.4408 : Matt finished for other surface finish see page 27 : 07.1

Length

AP20 - 0004 - 0000 0005 0000 0006 0000 AP21 - 0008 - 0000 0010 0000 0012 0000 AP42 - 0014 - 0000

Order No. AX17

Turnbuckle material Surface treatment

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

40 50 56 56 66 76 78

select select select select select select select

40 50 56 56 66 76 78

7 11 16 24 40 58 84

11 18 26 47 74 106 145

Length

0004 0000 0005 0000 0006 0000 AX17 - 0008 - 0000 0010 0000 0012 0000 0014 0000

4 5 6 8 10 12 14

1x19 1x19 1x19 1x19 1x19 1x19 1x19

Example: To order AM-adjuster Fork swage turnbuckle + Fork terminal + HAMMA X cable assembly dia 4mm. pin to pin length 2.2 meter, write “AX17-0004-2200”.

Technical Data

strudyna.com

page 76

ASSEMBLY

AM ADJUSTER CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

Technical Data Toggle material

Toggle Terminal Lock nut material + Cable + Swage Terminal Pin material Assembly Terminal material

: Sheet AISI316 - EN 1.4401 Bar AISI316 - EN 1.4401 : Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP22, AP23, AP43 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 08.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

4 5 6 8 10 12 14

1x7 1x19 1x19 1x19 1x19 1x19 1x25

54 61 73 86 86 98 106

select select select select select select select

54 61 73 86 86 98 106

9 13 19 34 40 58 84

15 22 32 57 81 117 168

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

54 61 71 73 86 98 106

7 11 16 24 40 58 84

11 18 26 47 74 106 145

Length

0004 0000 0005 0000 0006 0000 AX18 - 0008 - 0000 0010 0000 0012 0000 0014 0000

4 5 6 8 10 12 14

1x19 1x19 1x19 1x19 1x19 1x19 1x19

54 61 71 73 86 98 106

select select select select select select select

Example: To order AM-adjuster Toggle terminal + Swage terminal + HAMMA X cable assembly dia 4mm. pin to terminal length 2.2 meter, write “AX18-0004-2200”.

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 08.2

Ø SIZE Construction (cable)

Example: To order AM-adjuster Toggle terminal + Swage terminal + HAMMA Pro cable assembly dia 4mm. pin to terminal length 2.2 meter, write “AP22-0004-2200”.

Item

Technical Data

TAP

: Matt finished for other surface finish see page 27 : 08.1

Length

AP22 - 0004 - 0000 0005 0000 0006 0000 AP23 - 0008 - 0000 0010 0000 0012 0000 AP43 - 0014 - 0000

Order No. AX18

Surface treatment

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page 77

ASSEMBLY

AM ADJUSTER CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment Fork material

Fork Terminal Lock nut material + Cable + Swage Terminal Pin material Assembly Terminal material

: Cast AISI316 - EN 1.4408 Bar AISI316 - EN 1.4401 : Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401

with M cro stretch Technologies

Order No. Item

AP24, AP25, AP44 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 09.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 09.2

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

4 5 6 8 10 12 14

1x7 1x19 1x19 1x19 1x19 1x19 1x25

54 61 73 86 86 98 106

select select select select select select select

54 61 73 86 86 98 106

9 13 19 34 40 58 84

15 22 32 57 81 117 168

Example: To order AM-adjuster Fork terminal + Swage terminal + HAMMA Pro cable assembly dia 4mm. pin to terminal length 2.2 meter, write “AP24-0004-2200”.

Item

Technical Data

TAP

: Matt finished for other surface finish see page 27 : 09.1

Length

AP24 - 0004 - 0000 0005 0000 0006 0000 AP25 - 0008 - 0000 0010 0000 0012 0000 AP44 - 0014 - 0000

Order No. AX19

Surface treatment

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

54 61 73 86 86 98 106

7 11 16 24 40 58 84

11 18 26 47 74 106 145

Length

0004 0000 0005 0000 0006 0000 AX19 - 0008 - 0000 0010 0000 0012 0000 0014 0000

4 5 6 8 10 12 14

1x19 1x19 1x19 1x19 1x19 1x19 1x19

54 61 73 86 86 98 106

select select select select select select select

Example: To order AM-adjuster Fork terminal + Swage terminal + HAMMA X cable assembly dia 4mm. pin to terminal length 2.2 meter, write “AX19-0004-2200”.

Technical Data

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page 78

ASSEMBLY

AM ADJUSTER CABLE

Architectural tensile cable systems

min

High tensile cable systems

max

Pin to Pin Middle adjustment

Swage Terminal + Cable Assembly

Technical Data Terminal material Surface treatment Assembly makeup TAP

: Bar AISI316 - EN 1.4401 : Matt finished for other surface finish see page 27 : FP2R + R1B4 + FP2R : 10.1

with M cro stretch Technologies

Order No. Item

AP26, AP27, AP45 Technical Data MBL* (Minimum Breaking Load) Limit Tension

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 10.2

Cable

MBL* (Minimum Breaking Load) Limit Tension

max

Limit Tension (kN)

MBL* (kN)

4 5 6 8 10 12 14

1x7 1x19 1x19 1x19 1x19 1x19 1x25

108 122 142 146 172 196 212

select select select select select select select

108 122 142 146 172 196 212

9 13 19 34 40 58 84

15 22 32 57 81 117 168

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

108 122 142 146 172 196 212

7 11 16 24 40 58 84

11 18 26 47 74 106 145

Length

0004 0000 0005 0000 0006 0000 AX20 - 0008 - 0000 0010 0000 0012 0000 0014 0000

4 5 6 8 10 12 14

1x19 1x19 1x19 1x19 1x19 1x19 1x19

108 122 142 146 172 196 212

select select select select select select select

Example: To order AM-adjuster Swage terminal + HAMMA X cable assembly dia 4mm. length 2.2 meter, write “AX20-0004-2200”.

TAP

: After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 10.2

middle

Example: To order AM-adjuster Swage terminal + HAMMA Pro cable assembly dia 4mm. length 2.2 meter, write “AP26-0004-2200”.

Item

Technical Data

Adjustment min

Length

AP26 - 0004 - 0000 0005 0000 0006 0000 AP27 - 0008 - 0000 0010 0000 0012 0000 AP45 - 0014 - 0000

Order No. AX20

Ø SIZE Construction (cable)

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page 79

COMPONENTS

AM ADJUSTER

Architectural tensile cable systems

AM ADJUSTER WITH TOGGLE & SWAGE TURNBUCKLE

Rigging screw cable systems

C L

Technical Data Toggle, Terminal, Pin, E-ring Lock nut, Turnbuckle Surface treatment MBL Limit Tension

TAP

: : : : : :

Forging material AISI316 - DIN 1.4401 Casting material AISI316 - DIN 1.4408 Matt finished Minimum Breaking Load of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 06.1

Order No.

B L Limit Tension C ØA Ø D2 Ø D1 (for cable) (mm) (mm) (mm) (mm) (mm) (kN)

SIZE : M (mm)

6312-1502 5/16"-24UNF 6312-1503 3/8"-24UNF 6312-1504 7/16"-20UNF 6312-1505 1/2"-20UNF 6312-1547 1/2"-20UNF 6312-1506 5/8"-18UNF 6312-1548 5/8"-18UNF 6312-1507 3/4"-16UNF 6312-1508 7/8"-14UNF

9.0 11.0 13.0 13.0 13.0 18.0 18.0 22.0 24.0

8 10 12 12 12 16 16 19 22

31.6 36.0 45.5 45.5 45.5 62.0 62.0 71.0 77.0

7.5 9.1 12.5 12.5 16.1 16.1 17.8 21.4 25.0

258 296 350 368 378 457 467 578 648

10 16 22 24 24 40 40 58 84

21 33 45 49 49 81 81 117 168

AM ADJUSTER WITH FORK & SWAGE TURNBUCKLE

4 5 6 6 8 8 10 12 14

MBL

(kN)

Toggle & Swage Turnbuckle S3121/5/AMEN/BRZ

C L

Technical Data Fork, Lock nut Turnbuckle Terminal, Pin, E-ring Surface treatment MBL Limit Tension

TAP

: : : : : :

Casting material AISI316 - DIN 1.4408 Forging material AISI316 - DIN 1.4401 Matt finished Minimum Breaking Load of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 07.1

Order No.

SIZE : M (mm)

6312-1048 5/16"-24UNF 6312-1081 3/8"-24UNF 6312-1082 7/16"-20UNF 6312-1083 1/2"-20UNF 6312-1212 1/2"-20UNF 6312-1084 5/8"-18UNF 6312-1213 5/8"-18UNF 6312-1085 3/4"-16UNF 6312-1096 7/8"-14UNF

B L Limit Tension C ØA Ø D2 Ø D1 (for cable) (mm) (mm) (mm) (mm) (mm) (kN) 4 5 6 6 8 8 10 12 14

8 9 12 12 12 16 16 19 22

10 12 12 14 14 16 16 20 24

16.0 20.0 22.0 22.0 22.0 33.0 33.0 34.5 43.0

7.5 9.1 12.5 12.5 16.1 16.1 17.8 21.4 25.0

241 277 318 341 351 424 434 527 608

10 16 22 24 24 40 40 58 84

MBL

(kN) 21 33 45 49 49 81 81 117 168

Fork & Swage Turnbuckle S3121/AMEN/BRZ

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COMPONENTS

AM ADJUSTER

Architectural tensile cable systems

AM TOGGLE SWAGE TERMINAL

Rigging screw cable systems

Toggle Swage Terminal SF7805/AM/E

Order No.

SIZE : Ø D1 Ø A (for cable) (mm)

B (mm)

C (mm)

Ø D2 (mm)

9.0 11.0 13.0 13.0 13.0 18.0 22.0 24.0

31.6 36.0 45.5 45.5 45.5 62.0 71.0 77.0

7.5 9.1 12.5 14.3 16.1 17.8 21.4 25.0

B (mm)

C (mm)

Ø D2 (mm)

L Limit Tension (mm) (kN)

(kN)

10 12 12 14 16 16 20 24

16.0 20.0 22.0 22.0 33.0 33.0 34.5 43.0

7.5 9.1 12.5 14.3 16.1 17.8 21.4 25.0

81 90 114 121 156 165 233 267

19 29 44 58 81 81 112 168

L Limit Tension (mm) (kN)

MBL

(kN)

Technical Data Toggle, Terminal : Forging material Pin, E-ring AISI316 - DIN 1.4401 Surface treatment : Matt finished MBL : Minimum Breaking Load of cable assembly. Limit Tension : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. TAP : 08.1

6780-5012 6780-5013 6780-5014 2780-5015 6780-5016 6780-5017 6780-5018 6780-5029

8 10 12 12 14 16 19 22

4 5 6 7 8 10 12 14

AM FORK SWAGE TERMINAL

100 112 140 150 164 214 270 316

9 14 22 29 40 40 56 84

19 29 44 58 81 81 112 168

Fork Swage Terminal S7803/AM/E

Order No.

SIZE : Ø D1 Ø A (for cable) (mm)

MBL

Technical Data : Casting material AISI316 - DIN 1.4408 Terminal, Pin, : Forging material E-ring : AISI316 - DIN 1.4401 Surface treatment : Matt finished MBL : Minimum Breaking Load of cable assembly. Limit Tension : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. TAP : 09.1

6780-3920 6780-3921 6790-3922 6780-3923 6780-3924 6780-3925 6780-3926 6780-3927

4 5 6 7 8 10 12 14

8 9 12 12 16 16 19 22

9 14 22 29 40 40 56 84

Fork

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page 81

COMPONENTS

AM ADJUSTER

Architectural tensile cable systems

Rigging screw cable systems

TOGGLE THREADED STUD E-RING L1 A C

Order No.

SIZE : M (inch)

RIGHT HAND THREAD

6780-5112 6780-5113 6780-5114 6780-5115 6780-5116 6780-5117 6780-5118

5/16"-24UNF 3/8"-24UNF 7/16"-20UNF 1/2"-20UNF 5/8"-18UNF 3/4"-16UNF 7/8"-14UNF

LEFT HAND THREAD

Toggle threaded stud SF78051/AM/ER, SF78051/AM/EL

6780-5102 5/16"LH-24UNF 6780-5103 3/8"LH-24UNF 6780-5105 7/16"LH-20UNF 6780-5106 1/2"LH-20UNF 6780-5107 5/8"LH-18UNF 6780-5109 3/4"LH-16UNF 6780-5110 7/8"LH-14UNF

Technical Data Toggle, Pin, E-ring : : Surface treatment : MBL : Limit Tension

TAP

Forging material AISI316 - DIN 1.4401 Matt finished Minimum Breaking Load of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ﾂｼ of MBL*. : AMV1.0P8

L L1 Limit Tension ﾃ連 C B (mm) (mm) (mm) (mm) (mm) (kN)

MBL

(kN)

8 10 12 12 16 19 22

9.0 11.0 13.0 13.0 18.0 22.0 24.0

31.6 36.0 45.5 45.5 62.0 71.0 77.0

120 137 168 172 212 258 280

69 80 94 98 117 135 149

10 16 22 24 40 58 84

21 33 45 49 81 117 168

8 10 12 12 16 19 22

9.0 11.0 13.0 13.0 18.0 22.0 24.0

31.6 36.0 45.5 45.5 62.0 71.0 77.0

120 137 168 172 212 258 280

69 80 94 98 117 135 149

10 16 22 24 40 58 84

21 33 45 49 81 117 168

FORK THREADED STUD E-RING L1

Order No.

SIZE : M (inch)

RIGHT HAND THREAD

6312-3714 6312-3715 6312-3716 6312-3717 6312-3718 6312-3719 6312-3720

5/16"-24UNF 3/8"-24UNF 7/16"-20UNF 1/2"-20UNF 5/8"-18UNF 3/4"-16UNF 7/8"-14UNF

LEFT HAND THREAD

Fork threaded stud B312/AM/ER, B312/AM/EL

6312-3617 5/16"LH-24UNF 6312-3618 3/8"LH-24UNF 6312-3619 7/16"LH-20UNF 6312-3620 1/2"LH-20UNF 6312-3621 5/8"LH-18UNF 6312-3622 3/4"LH-16UNF 6312-3623 7/8"LH -14UNF

Technical Data Fork

: Casting material AISI316 - DIN 1.4408 Pin, E-ring : Forging material : AISI316 - DIN 1.4401 Surface treatment : Matt finished MBL : Minimum Breaking Load of cable assembly. Limit Tension : Recommended maximum load for a tension member. All other applications should consider ﾂｼ of MBL*. TAP : AMV1.0P9

ﾃ連 C B (mm) (mm) (mm)

L L1 Limit Tension (mm) (mm) (kN)

(kN)

MBL

8 9 12 12 16 19 22

10 12 12 14 16 20 24

16.0 20.0 22.0 22.0 33.0 34.5 43.0

102.5 118.0 136.5 146.0 181.0 207.5 239.5

69 80 94 98 117 135 149

10 16 22 24 40 58 84

21 33 45 49 81 117 168

8 9 12 12 16 19 22

10 12 12 14 16 20 24

16.0 20.0 22.0 22.0 33.0 34.5 43.0

102.5 118.0 136.5 146.0 181.0 207.5 239.5

69 80 94 98 117 135 149

10 16 22 24 40 58 84

21 33 45 49 81 117 168

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page 82

COMPONENTS

AM ADJUSTER

Architectural tensile cable systems

Rigging screw cable systems

SWAGE THREADED STUD

Limit Tension

TAP

Forging material AISI316 - DIN 1.4401 Matt finished Minimum Breaking Load of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 10.1

L1 Limit Tension (mm) (kN)

RIGHT HAND THREAD

: : Surface treatment : MBL :

L (mm)

SIZE : M (inch)

6780-1400 6780-1401 6780-1402 6780-1403 2780-1489 6780-1404 2780-1490 6780-1405 6780-1406

5/16"-24UNF 3/8"-24UNF 7/16"-20UNF 1/2"-20UNF 1/2"-20UNF 5/8"-18UNF 5/8"-18UNF 3/4"-16UNF 7/8"-14UNF

4 5 6 6 8 8 10 12 14

7.5 9.1 12.5 12.5 16.1 16.1 17.8 21.4 25.0

135 155 177 190 200 237 247 313 360

69 80 94 98 98 117 117 135 149

10 16 22 24 24 40 40 58 84

21 33 45 49 49 81 81 117 168

6780-1410 6780-1412 6780-1414 6780-1413 2780-1487 6780-1415 2780-1488 6780-1407 6780-1408

5/16"LH-24UNF 3/8"LH-24UNF 7/16"LH-20UNF 1/2"LH-20UNF 1/2"LH-20UNF 5/8"LH-18UNF 5/8"LH-18UNF 3/4"LH-16UNF 7/8"LH-14UNF

4 5 6 6 8 8 10 12 14

7.5 9.1 12.5 12.5 16.1 16.1 17.8 21.4 25.0

135 155 177 190 200 237 247 313 360

69 80 94 98 98 117 117 135 149

10 16 22 24 24 40 40 58 84

21 33 45 49 49 81 81 117 168

Technical Data Swage

Ø D2 Ø D1 (for cable) (mm)

Order No.

LEFT HAND THREAD

Swage threaded stud S7801/AM/R, S7801/AM/L

MBL

(kN)

AM ADJUSTER TURNBUCKLE BODY

Turnbuckle Body B312BD/AM/BRZ Technical Data

Turnbuckle Body

: Casting material AISI316 - DIN 1.4408 : Bronze insert Surface treatment : Matt finished MBL : Minimum Breaking Load of cable assembly. Limit Tension : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. TAP : 11.1

Order No.

SIZE : M (inch)

ØD (mm)

L (mm)

Limit Tension

MBL

(kN)

6310-0516 6310-0308 6310-0716 6310-0102 6310-0508 6310-0304 6310-0708

5/16"-24UNF 3/8"-24UNF 7/16"-20UNF 1/2"-20UNF 5/8"-18UNF 3/4"-16UNF 7/8"-14UNF

22 25 26 30 36 42 50

120 140 165 175 200 230 260

10 16 22 24 40 58 84

21 33 45 49 81 117 168

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page 83

COMPONENTS

AM ADJUSTER

Architectural tensile cable systems

Rigging screw cable systems

PIN for TOGGLE E-RING

Pin for Toggle E-ring BFJPIN Technical Data Pin

: Forging material AISI316 - DIN 1.4401 Surface treatment : Matt finished TAP : AMV1.0P11

Order No.

SIZE (inch)

ØD (mm)

L (mm)

6082-1800 6092-4500 6120-0029 6120-0029 6163-7200 6194-6000 6225-1000

5/16"-24UNF 3/8"-24UNF 7/16"-20UNF 1/2"-20UNF 5/8"-18UNF 3/4"-16UNF 7/8"-14UNF

8 10 12 12 16 19 22

21.8 24.5 29.7 29.7 37.2 46.0 51.0

PIN for FORK E-RING

Pin for Fork E-ring BFJPIN Technical Data Pin

: Forging material AISI316 - DIN 1.4401 Surface treatment : Matt finished TAP : AMV1.0P11

Order No.

SIZE (inch)

ØD (mm)

L (mm)

6312-9800 6312-9101 6312-3660 6312-3800 6316-4500 6319-5700 6322-6700

5/16"-24UNF 3/8"-24UNF 7/16"-20UNF 1/2"-20UNF 5/8"-18UNF 3/4"-16UNF 7/8"-14UNF

8 9 12 12 16 19 22

28.3 32.2 36.6 38.0 45.0 57.0 67.0

Order No.

SIZE (inch)

D (mm)

D1 (mm)

3126-5028 3147-6018 3189-7088 3189-7088 3201-8071 4729-0015 4729-0015

5/16"-24UNF 3/8"-24UNF 7/16"-20UNF 1/2"-20UNF 5/8"-18UNF 3/4"-16UNF 7/8"-14UNF

ER-12 x 6 ER-14 x 7 ER-18 x 9 ER-18 x 9 ER-23 x 12 ER-29 x 15 ER-29 x 15

12 14 18 18 23 29 29

Technical Data E-ring

: Forging material AISI316 - DIN 1.4401 Surface treatment : Matt finished TAP : AMV1.0P12

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page 84

E-ring BFER

E-RING

COMPONENTS

AM ADJUSTER

Architectural tensile cable systems

Rigging screw cable systems

LOCK NUT

Order No.

SIZE : M (inch)

ØD (mm)

L (mm)

RIGHT HAND THREAD

6312-3204 6312-3207 6312-3209 6312-3211 6312-3213 6312-3215 6312-3216

5/16"-24UNF 3/8"-24UNF 7/16"-20UNF 1/2"-20UNF 5/8"-18UNF 3/4"-16UNF 7/8"-14UNF

18.0 20.5 23.0 24.0 31.0 35.0 41.0

11 13 15 15 22 25 27

LEFT HAND THREAD

Lock nut B312/AM/NR, B312/AM/NL

6312-3102 6312-3103 6312-3104 6312-3107 6312-3109 6312-3111 6312-3113

5/16"LH-24UNF 3/8"LH-24UNF 7/16"LH-20UNF 1/2"LH-20UNF 5/8"LH-18UNF 3/4"LH-16UNF 7/8"LH-14UNF

18.0 20.5 23.0 24.0 31.0 35.0 41.0

11 13 15 15 22 25 27

Technical Data : Casting material AISI316 - DIN 1.4408 Surface treatment : Matt finished TAP : AMV1.0P10

Lock nut

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page 85

TECHNICAL DATA Stainless steel tensile cable systems

Architectural Tensile Cable Assembly Installation Procedure AM-adjuster Architectural cable Systems

STEP 1 Check all components are in correct order; all threads are in good condition and free of dirt and debris. Use a marker to mark the middle position of the thread engagement for both terminals and both forks. See page 87 for details of finding middle adjustment. Slowly turn and install the lock nut to the inner most position of both terminals.

STEP 2 Slowly turn the turnbuckles until you reach the middle adjustment mark from step 1. Repeat for the turnbuckle of the other side of the cable assembly.

STEP 3 Slowly turn the fork until you reach the middle adjustment mark from step 1. Repeat for the fork of the other side of the cable assembly.

STEP 4 Open the pin assembly of the high end installation of the cable and re-assemble back onto the tie-back plate. Make sure all e-ring are correctly installed. Lock the fork/toggle lock nut and the cable terminal lock nut onto the turnbuckle.

STEP 5 Install hydraulic unit to the lower end of the cable assembly and load hydraulic to the required pre-tension. If a hydraulic unit is not used, follow torque installation notes on page 87 and proceed with caution.

STEP 6 If a hydraulic uniti s used and the required load is reached on the cable, turn the turnbuckle to extend or retract the cable assembly to align the pin with the tie-back plate. Assemble the pin onto the tie back plate and check all e-ring are properly fitted. If a hydraulic unit is not used, install both pins securely on to the tie back plates and turn the tunbuckle until required load is reached. Lock both lock nuts onto the turnbuckle.

thread checking

Check all thread engagement has at least 1.5 times the depth as the diameter of the terminal thread. See page 87 for more thread engagement checking. Check all lock nuts are securely tighten. Check Loctite has been applied to all pins. Clean your cable assembly from any contamination of oil, dirt, etc. If subsequent construction work is still taking place, cover and protect the entire cable assembly from contamination. Follow maintenance and installation checking as per page 22.

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page 86

STEP 8

TECHNICAL DATA Stainless steel tensile cable systems

AM-adjuster thread engagement and checkup AM-adjuster Architectural cable Systems

How to find middle Adjustment

Use a marker to mark L2 and L3 dimensions onto the terminal and fork/toggle thread prior to installation. When the edge of the turnbuckle reaches the L2 mark, you have found the middle adjustment. This is the adjustment you want prior to installation. L3

Security thread engagement checking

middle adjustment quick check

L3 danger adjustment

Quick thread checking One quick checking method is to see if there are any threads exposed on the inside of the frame turnbuckle. If no thread is exposed, you will have insufficient thread engagement. Re-install the tensile cable member until you have proper thread engagement on all sections of the member.

Torque installation AM-adjuster Architectural Cable Systems

Thread (SIZE)

Cable (mm)

L2 (mm)

L3 (mm)

Adjustment +/(mm)

5/16”-24UNF 3/8”-24UNF 7/16”-20UNF 1/2”-20UNF 1/2”-20UNF 5/8”-18UNF 5/8”-18UNF 3/4”-16UNF 7/8”-14UNF

4 5 6 6 8 8 10 12 14

31 37 42 41 41 53 53 61 62

51 62 70 69 69 86 86 99 101

40 50 56 56 56 66 66 76 78

Pin checking and securing AM-adjuster Architectural Cable Systems

15 sec. / 1 turn

e-ring

Adjusting tension onto cable assembly require precise maneuvers. Tightening the tension cable unevenly or too fast may induce galling onto the thread. As a general practice, apply a continues and smooth torque rate not faster than 15 sec per revolution. AM-adjuster may be adjusted individualy from each ends.

Once the entire cable assembly is completed, the e-ring should be securely tighten and glued to avoid any accidental loosening due to vibration. Use Loctite 263 or equivalent for this application. Follow maintenance and checkup procedure as descr bed in page 22.

NOTE : The Loctite name is a registered trademark of Henkel AG. Strudyna claims no representation or association of any from to the loctite brand, product or company. The loctite glue is suggested as an excellent adhesive to be used with Strudyna stainless steel items.

Refer to page 21 for details of different cable rotation configurations.

strudyna.com

page 87

The design of the SRS tensile fork is the zenith of performance based engineering. Every millimeter of its cross sectional area has been meticulously cleaved to enhance itâ&#x20AC;&#x2122;s natural form and proficiency.

SRS CABLE STRUCTURAL TENSILE CABLE SYSTEMS

PERFORMANCE High tensile cable systems

SRS-ADJUSTER Architectural tensile cable systems

SRS-ADJUSTER Performance - The design of the SRS tensile fork is the zenith of performance ce based engineering. Every millimeter of its cross sectional area ea has been meticulously cleaved to enhance itâ&#x20AC;&#x2122;s natural form and nd proficiency. Fork material Lock nut material Terminal material Pin material

: Cast AISI316 - EN 1.4408 : Cast AISI316 - EN 1.4408 : Forging AISI316 - EN 1.4401 : <M24 = Bar 316HTR >M22 = Bar 17-4PH(HH1150)

Technical Features - Grade 2205 Duplex construction. - High fatigue resistance. - Minimum stretch. - Grade PH 17-4 Pin.

Size Cable (mm)

Construction

1x19

1x25

MBL (kN) After swaging*

127

170

218

282

Construction

1x19

MBL (kN) After swaging*

106

145

180

267

N/A 1x19

1x25

N/A 1x19

7x7

7x19

Construction

1x37

1x61

279

341

410

561

695

849

870

1,008

N/A 1x37 1x61

MBL (kN) After swaging*

Cable System MBL Comparison Graph (PRO-STRAND, X-STRAND & MEGA-STRAND) Extremely low stretch. High breaking strain. Compacted strand. No pre-strech necessary.

1000

Pro - Strand

Micro-stretch Technologies.

X - Strand Mega - Strand

800 MBL (kN)

Low stretch. Non-flexible. Superior surface brightness. Long lasting borrosion resistance.

600

Mega strand Higher comparative breaking srain. Compatible for splicing and swaging. Wide cable range. Ideal for external architecture applications.

200

19 20

Size (mm)

strudyna.com

page 90

400

ASSEMBLY

SRS CABLE

High tensile cable systems

SRS Fork Page 91

min

w th Micro stretch Techno ogies

Order No. Item

Technical Data Fork material Lock nut material Pin material

SRS Lock nut Page 91

max

Pin to Pin Middle adjustment

SRS FORK + CABLE

AP28, AP46

SRS Terminal Page 91

Cable Page 31

High tensile cable systems

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

40 44 48 48 50

select select select select select

40 44 48 48 50

Length

AP28 - 0010 - 0000 0012 0000 0014 0000 AP46 - 0016 - 0000 0019 0000

10 12 14 16 19

1x19 1x19 1x25 1x25 1x25

Limit Tension (kN)

MBL* (kN)

54 76 102 135 169

90 127 170 218 282

Limit Tension (kN)

MBL* (kN)

44 64 87 108 160

74 106 145 180 267

: Cast 2205 Duplex stainless : Cast AISI316 - EN 1.4408 : <M24 = Bar 316HTR >M22 = Bar 17-4PH(HH1150) Example: To order SRS-Terminal + HAMMA Pro cable assembly dia 10mm. pin to pin length 2.2 meter, write Terminal material : Bar 2205 Duplex stainless “AP28-0010-2200”. Surface treatment : Matt finished for other surface finish see page 27 Assembly makeup : FS2C + CP19 + FS2D : FS2C + CP25 + FS2D MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. TAP : 05.2

Order No. Item

AX21 Technical Data Fork material Lock nut material Pin material

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

40 44 48 48 50

select select select select select

40 44 48 48 50

Length

0010 0000 0012 0000 AX21 - 0014 - 0000 0016 0000 0019 0000

10 12 14 16 19

1x19 1x19 1x19 1x19 1x19

: Cast 2205 Duplex stainless : Cast AISI316 - EN 1.4408 : <M24 = Bar 316HTR >M22 = Bar 17-4PH(HH1150) Example: To order SRS-Terminal + HAMMA X cable assembly dia 10mm. pin to pin length 2.2 meter, write Terminal material : Bar 2205 Duplex stainless “AX21-0010-2200”. Surface treatment : Matt finished for other surface finish see page 27 Assembly makeup : FS2C + CX19 + FS2D MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. TAP : 05.2, 05.3

Order No.

Item

Cable

Adjustment min

middle

max

Limit Tension (kN)

MBL* (kN)

50 54 60 68 78 84 70 70

select select select select select select select select

50 54 60 68 78 84 70 70

167 204 246 337 417 509 522 604

279 341 410 561 695 849 870 1,008

Length

0020 0000 AM17, AM18 AM17 - 0022 - 0000 Technical Data 0024 0000 Fork material : Cast 2205 Duplex stainless 0028 0000 Lock nut material : Cast AISI316 - EN 1.4408 Pin material : <M24 = Bar 316HTR 0030 0000 >M22 = Bar 17-4PH(HH1150) AM18 - 0034 - 0000 Terminal material : Bar 2205 Duplex stainless 0036 0000 Surface treatment : Matt finished for other 0042 0000 surface finish see page 27 Assembly makeup : FS2C + CM37 + FS2D FS2C + CM61 + FS2D MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. TAP : 05.3

Ø SIZE Construction (cable)

20 22 24 28 30 34 36 42

1x37 1x37 1x37 1x37 1x61 1x61 1x61 1x61

Example: To order SRS-Terminal + HAMMA Mega cable assembly dia 20mm. pin to pin length 2.2 meter, write “AM17-0020-2200”.

strudyna.com

page 91

COMPONENTS

SRS

High tensile cable systems

FS2C (LH), FS2D (RH)

DIMENSION CHART

SRS fork

SIZE (cable) H G

D B

Ø D1 Ø D2 26 28 33 33 43 43 46 51 57 66 70 76 76

35 38 40 40 52 52 57 60 70 80 85 96 96

55 60 68 68 84 84 90 98 112 132 142 152 152

22 24 26 26 32 32 34 36 42 45 50 52 52

56 60 66 66 74 74 80 88 100 114 122 170 170

20 22 24 24 30 30 34 36 42 50 50 55 55

40 44 47 47 60 60 67 72 82 96 100 110 110

41 45 48 48 72 72 79 89 99 115 119 129 129

80 87 96 96 115 115 125 136 155 178 190 242 242

M20 M22 M24 M24 M33 M33 M36 M39 M45 M52 M56 M60 M60

ØD

10 34 40 20 12 36 45 22 14 42 50 25 16 42 50 25 19 52 65 33 20 52 65 33 22 55 70 36 24 60 75 39 28 70 85 45 30 80 95 52 34 85 105 56 36 90 110 60 42 90 110 60 All dimensions in millimeters.

High tensile cable systems

FS2D

TS1B

LEFT HAND THREAD

RIGHT HAND THREAD

SIZE (for SRS cable)

Order No.

Item

10 mm 12 mm 14 mm 16 mm 19 mm 20 mm 22 mm 24 mm 28 mm 30 mm 34 mm 36 mm 42 mm

FS2C-0010 FS2C-0012 FS2C-0014 FS2C-0016 FS2C-0019 FS2C-0020 FS2C-0022 FS2C-0024 FS2C-0028 FS2C-0030 FS2C-0034 FS2C-0036 FS2C-0042

Cable

FS2D-0010 FS2D-0012 FS2D-0014 FS2D-0016 FS2D-0019 FS2D-0020 FS2D-0022 FS2D-0024 FS2D-0028 FS2D-0030 FS2D-0034 FS2D-0036 FS2D-0042

TS1A

PNR6

LEFT HAND THREAD RIGHT HAND THREAD LEFT HAND THREAD

Order No.

PNR5

PPS1

SRS terminal RH SRS Lock Nut LH SRS Lock Nut RH

Order No.

Item Cable Thread

TS1B-0010-0020 TS1B-0012-0022 TS1B-0014-0024 TS1B-0016-0024 TS1B-0019-0033 TS1B-0020-0033 TS1B-0022-0036 TS1B-0024-0039 TS1B-0028-0045 TS1B-0030-0052 TS1B-0034-0056 TS1B-0036-0060 TS1B-0042-0060

TS1A-0010-0020 TS1A-0012-0022 TS1A-0014-0024 TS1A-0016-0024 TS1A-0019-0033 TS1A-0020-0033 TS1A-0022-0036 TS1A-0024-0039 TS1A-0028-0045 TS1A-0030-0052 TS1A-0034-0056 TS1A-0036-0060 TS1A-0042-0060

RIGHT HAND THREAD

Order No.

Item

Thread

PNR6-0020 PNR6-0022 PNR6-0024 PNR6-0024 PNR6-0033 PNR6-0033 PNR6-0036 PNR6-0039 PNR6-0045 PNR6-0052 PNR6-0056 PNR6-0060 PNR6-0060

Pin assembly

Order No.

Thread

PNR5-0020 PNR5-0022 PNR5-0024 PNR5-0024 PNR5-0033 PNR5-0033 PNR5-0036 PNR5-0039 PNR5-0045 PNR5-0052 PNR5-0056 PNR5-0060 PNR5-0060

Item

Thread Length

PPS1-0020-0042 PPS1-0022-0046 PPS1-0025-0049 PPS1-0025-0049 PPS1-0033-0062 PPS1-0033-0062 PPS1-0036-0069 PPS1-0039-0075 PPS1-0045-0085 PPS1-0052-0099 PPS1-0056-0103 PPS1-0060-0113 PPS1-0060-0113

Note : For best performance, use only HAMMA Cables with Strudyna forks. Defective cable material or threading can undermind rod assembly's performance.

strudyna.com

page 92

FS2C

SRS fork terminal LH SRS fork terminal RH SRS terminal LH

TECHNICAL DATA Stainless steel tension cable systems

SRS-Terminal Tensile Cable Assembly Installation Procedure SRS-Terminal Architectural cable Systems RH

middle adjustment mark

Proper installation is crucial to any tensile cable performance. Refer to page 23 for installation aligment procedures, page 21 for thread angle and direction, page 22 for preparation, maintenance and checkup notes as well as general procedure recommended in this page.

STEP 1

Check all components are in correct order; all threads are in good condition and free of dirt and debris. Use a marker to mark the middle position of the thread engagement for both terminals and both forks. See page 87 for details of finding middle adjustment. Slowly turn and install the lock until you reached the marked middle adjustment line of the terminal. (See page 94 for middle adjustment)

STEP 2 Slowly turn the SRS fork until you reach the lock nut. Repeat this process for the other side of the cable assembly.

STEP 3 This is the middle adjustment of the cable assembly once the SRS forks touch the lock nuts. You may now open both pin assembly for installation.

STEP 4 Re-assemble the pin assembly back onto the tie-back plate with the SRS fork in place. Make sure all screws of the pin assembly are correctly tightened. You may now undo the lock nut of both SRS ends.

STEP 5 Install hydraulic unit to the lower end of the cable assembly and load hydraulic to the required pre-tension. Do not use the threads of the SRS fork as means of loading tension; this may create galling on the turnbuckle.

STEP 6 Once the required load is reached on the cable, turn the SRS fork to extend or retract the cable assembly and align the pin with the tie-back plate. Assemble the pin onto the tie back plate and check all screws are properly fitted. Lock both SRS lock nuts onto the SRS fork.

STEP 8

no thread exposed

Check all thread engagement are correct and not in danger adjustment position. This can be checked by confirming no threads are exposed at the edge of the lock nut. Check Loctite has been applied to all pin screws. Clean your cable assembly from any contamination of oil, dirt, etc. If subsequent construction work is still taking place, cover and protect the entire cable assembly from contamination. Follow maintenance and installation checking as per page 22.

strudyna.com

page 93

TECHNICAL DATA Stainless steel tensile cable systems

SRS-Terminal thread engagement and checkup SRS-Terminal Architectural cable Systems middle adjustment mark

How to find middle Adjustment end of thread back edge of the lock nut

SRS terminals are specially made with a build in middle adjustment marker. Slowly turn and align the back edge of the lock nut with the marker. With the lock nut in place, slowly turn and insert the SRS fork until the SRS fork touches the lock nut. When the SRS fork and the lock nut touches, this is the middle adjustment. See page 93 for more SRS cable system installation procedures.

lock nut aligned with middle adjustment mark

Security thread engagement checking thread exposed

Improper thread engagement

Torque installation SRS-Terminal Architectural Cable Systems

SRS terminals are specially made with a build in thread engagement checking. Threads are typically stronger than the active stress area of a rod. However this is subject to proper thread engagement. (See page 18 for thread behavior) Improper thread engagement can be found in an SRS assembly when threads are exposed at the edge of the lock nut after fully tighten. Never leave a cable assembly with an improper thread engagement in place. Open your assembly and re-adjust until proper adjusted is secured.

Pin checking and securing SRS-Terminal Architectural Cable Systems

15 sec. / 1 turn

Adjusting tension onto cable assembly require precise maneuvers. Tightening the tension cable unevenly or too fast may induce galling onto the thread. As a general practice, apply equal force on both ends of the cable assembly in synchronized order at a torque rate of not faster than 15 sec per revolution.

NOTE : The Loctite name is a registered trademark of Henkel AG. Strudyna claims no representation or association of any from to the loctite brand, product or company. The loctite glue is suggested as an excellent adhesive to be used with Strudyna stainless steel items.

Refer to page 21 for details of different cable rotation configurations.

strudyna.com

page 94

strudyna.com

page 95

Function meets tradition. The original tension fork design that is easy and tolerant for installations, as well as a muscular design.

RDS ARCHITECTURAL TENSILE CABLE SYSTEMS

PERFORMANCE High tensile cable systems

RDS tensile cable systems Architectural tensile cable systems

RDS - Terminal Tradition

- Function meets tradition. The original tension fork design that is easy and tolerant for installations, as well as a muscular design.

Fork material Lock nut material Terminal Pin material

: Cast AISI316 - EN 1.4408 : Cast AISI316 - EN 1.4408 : Forged AISI316 - EN 1.4401 : Bar AISI316 - EN 1.4401

Technical Features - Grade 316 construction. - Traditional round profile design. - Small profile. - Compatible with RDS rod systems.

Size Cable (mm)

Construction

1x7

1x19

1x25

MBL (kN) After swaging*

124

168

Construction

1x19

MBL (kN) After swaging*

106

145

180

267

N/A 1x19

1x25

N/A 1x19

7x7

7x19

Construction

1x37 1x61

1x37

1x61

1x62

279

341

410

561

695

849

N/A

MBL (kN) After swaging*

Cable System MBL Comparison Graph (PRO-STRAND, X-STRAND & MEGA-STRAND) Extremely low stretch. High breaking strain. Compacted strand. No pre-strech necessary.

800

Pro - Strand

Micro-stretch Technologies.

X - Strand Mega - Strand

600 MBL (kN)

400

200

Higher comparative breaking srain. Compat ble for splicing and swaging. Wide cable range. Ideal for external architecture applications. 0

19 20

Size (mm)

strudyna.com

page 98

Low stretch. Non-flexible. Superior surface brightness. Long lasting borrosion resistance.

ASSEMBLY

RDS CABLE

Architectural tensile cable systems

RDS Fork Page 98

with M cro stretch Technologies

Order No. Item

Technical Data Fork, Lock nut Pin, Terminal Cable Assembly makeup

: Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 : Pro strand 316 Grade : FR1G + CP17 + FR1F FR1G + CP19 + FR1F FR1G + CP25 + FR1F Surface treatment : Matt finish MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. TAP : 01.5

Cable

Fork, Lock nut Pin, Terminal Cable Assembly makeup Surface treatment MBL* (Minimum Breaking Load) Limit Tension

TAP

: Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 : X strand 316 Grade : FR1G + CX19 + FR1F : Matt finish : After swaging MBL of cable assembly. : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. : 0.15, 01.6

Cable

0004 0000 0005 0000 0006 0000 0008 0000 AX22 - 0010 - 0000 0012 0000 0014 0000 0016 0000 0019 0000

Fork, Lock nut Pin, Terminal Cable Assembly makeup

: Cast AISI316 - EN 1.4408 : Bar AISI316 - EN 1.4401 : Mega strand 316 Grade : FR1G + CM31 + FR1F FR1G + CM61 + FR1F Surface treatment : Matt finish MBL* (Minimum : After swaging MBL Breaking Load) of cable assembly. Limit Tension : Recommended maximum load for a tension member. All other applications should consider ¼ of MBL*. TAP : 01.6

max

Limit Tension (kN)

MBL* (kN)

4 5 6 8 10 12 14

1x7 1x19 1x19 1x19 1x19 1x19 1x25

16 19 30 35 35 45 50

select select select select select select select

16 19 30 35 35 45 50

9 12 19 33 33 49 67

15 23 32 57 86 124 168

Ø SIZE Construction (cable)

Adjustment min

middle

max

4 5 6 8 10 12 14 16* 19*

1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19 1x19

16 19 30 35 35 45 50 54 66

select select select select select select select select select

16 19 30 35 35 45 50 54 66

Limit Tension (kN)

MBL* (kN)

7 11 16 28 33 49 67 108 160

11 18 26 47 74 106 145 180 267

Example: To order RDS-Terminal + Hamma X cable assembly dia 4mm. pin to pin length 2.2 meter, write “AX22-0004-2200”.

*Note : Assembly of cable dia. 16 - dia. 34 (M27-M56) uses standard hex nut instead of hidden thread lock nuts.

Item

Technical Data

middle

Length

Order No. AM19, AM20

Adjustment min

Example: To order RDS-Terminal + Hamma Pro cable assembly dia 10mm. pin to pin length 2.2 meter, write “AP29-0010-2200”.

Item

Technical Data

Ø SIZE Construction (cable)

Length

AP29 - 0004 - 0000 0005 0000 0006 0000 AP30 - 0008 - 0000 0010 0000 0012 0000 AP47 - 0014 - 0000

Order No. AX22

max

Pin to Pin Middle adjustment

RDS FORK + CABLE

AP29, AP30, AP47

RDS Terminal Page 98

Cable Page 31

min

High tensile cable systems

Cable

Ø SIZE Construction (cable)

Adjustment min

middle

max

Length

0020 0000 AM19 - 0022 - 0000 0024 0000 0028 0000 AM20 - 0030 - 0000 0034 0000

20* 22* 24* 28* 30* 34*

1x31 1x31 1x31 1x31 1x61 1x61

66 72 78 90 104 112

select select select select select select

66 72 78 90 104 112

Limit Tension (kN)

MBL* (kN)

167 204 246 337 417 509

279 241 410 561 695 849

Example: To order RDS-Terminal + Hamma Mega cable assembly dia 20mm. pin to pin length 2.2 meter, write “AM19-0020-2200”. *Note : Assembly of cable dia. 16 - dia. 34 (M27-M56) uses standard hex nut instead of hidden thread lock nuts.

strudyna.com

page 99

COMPONENTS

RDS Terminal

Stainless steel tensile cable systems

FR1G (LH), FR1F (RH)

RDS fork

Architectural tensile cable systems

DIMENSION CHART

SIZE (cable)

ØD

Ø D1

Ø OD

4 5 6 8 12 14 16* 19* 20* 22* 24* 28* 30* 34*

8.5 10.0 14.0 18.0 22.0 24.0 28.0 32.0 32.0 34.0 36.0 42.0 49.0 52.0

13.2 18.0 24.0 30.0 38.0 45.0 50.0 60.0 60.0 65.0 70.0 78.0 88.0 92.0

7.9 9.5 12.7 16.0 19.0 22.0 27.0 33.0 33.0 36.0 39.0 45.0 52.0 56.0

14.8 16.5 22.2 27.0 34.0 36.0 48.0 56.0 56.0 61.0 66.0 75.0 87.0 92.0

7.5 9.1 12.5 16.1 21.4 25.0 28.1 34.5 34.5 40.4 46.0 50.0 58.0 65.0

80.0 97.0 137.0 170.0 212.0 244.0 264.9 321.6 321.6 350.0 378.0 432.7 498.1 530.9

23.0 27.0 40.0 50.0 62.0 72.0 72.0 88.0 88.0 96.0 104.0 120.0 138.0 147.0

17.5 5/16" 24UNF 19.5 3/8" 24UNF 26.4 1/2" 20UNF 34.5 5/8" 18UNF 41.5 3/4" 16UNF 46.0 7/8" 14UNF M27x3.0 54.0 M33x3.5 67.0 M33x3.6 67.0 M36x4.0 71.0 M39x4.0 77.0 M45x4.5 89.0 M52x5.0 102.0 M56x5.5 110.0

All dimensions in millimeters.

*Note : Assembly of cable dia. 16 - dia. 34 (M27-M56) uses standard hex nut instead of hidden thread lock nuts.

FR1G

FR1F

AM, B3

PIR1

PNR4 /

PPS1

RDS fork LH

RDS fork RH

Terminal LH

Terminal RH

RDS Isolating Washer

RDS Lock Nut Hex nut LH

RDS Lock Nut Hex nut RH

Pin assembly

RIGHT HAND THREAD LEFT HAND THREAD

SIZE (cable)

Order No.

Item

4 5 6 8 12 14 16 19 20 22 24 28 30 34

FR1G-0004 FR1G-0005 FR1G-0006 FR1G-0008 FR1G-0012 FR1G-0014 FR1G-0016 FR1G-0019 FR1G-0020 FR1G-0022 FR1G-0024 FR1G-0028 FR1G-0030 FR1G-0034

Cable

Order No.

Order No. Item

Cable

FR1F-0004 FR1F-0005 FR1F-0006 FR1F-0008 FR1F-0012 FR1F-0014 FR1F-0016 FR1F-0019 FR1F-0020 FR1F-0022 FR1F-0024 FR1F-0028 FR1F-0030 FR1F-0034

LEFT HAND THREAD RIGHT HAND THREAD

RIGHT HAND THREAD

6780-1410 6780-1412 6780-1413 6780-1415 6780-1407 6780-1408 6780-1584 6780-1585 6780-1586 6780-1587 6780-1588 6780-1590 6780-1591 6780-1593

6780-1400 6780-1401 6780-1403 6780-1404 6780-1405 6780-1406 6780-1571 6780-1572 6780-1582 6780-1573 6780-1574 6780-1576 6780-1577 6780-1579

Order No.

PNR4-0516 PNR4-0308 PNR4-0102 PNR4-0508 PNR4-0304 PNR4-0708 6934-4027 6934-4033 6934-4033 6934-4036 6934-4039 6934-4045 6934-4052 6934-4056

PNR3-0516 PNR3-0308 PNR3-0102 PNR3-0508 PNR3-0303 PNR3-0708 6934-3027 6934-3033 6934-3033 6934-3036 6934-3039 6934-3045 6934-3052 6934-3056

2912-7917 2912-9520 2912-1227 2912-1637 2912-1944 2912-2248

Size

PIR1-0516 PIR1-0308 PIR1-0102 PIR1-0508 PIR1-0304 PIR1-0708

PPR1-0027-0054 PPR1-0033-0067 PPR1-0033-0067 PPR1-0036-0071 PPR1-0039-0077 PPR1-0045-0089 PPR1-0052-0102 PPR1-0056-0110 copyright@Strudyna Co., Ltd. 2011.

LEFT HAND THREAD

strudyna.com

page 100

COMPONENTS

RDS

High tensile achitectural cable systems

Architectural tensile cable systems

RDS Application RDS Architectural Cable Systems SCC1 Tie back plate. SCC1 for Chemical Anchor.

RDS Fork Assembly see page 99

Double Nut. Cement.

Welding Bolt Anchor SCB1 are designed for Welded J Bolts directly onto steel beam.

Steel Beam.

RDS Tie Back plates Always choose the correct load angle for each tensile member as well as proper anchoring (ex. Welded plate, welded J-bolts or Chemical anchor) system.

SCD1 Tie back plate.

Double Nut.

Chemical Bolt Anchor Cement.

SCD1 are designed for chemical anchors directly onto cement.

SCB1 for Welded J-Bolts.

Chemical Anchor.

SCA1 Coupling plate Type SCA1 see page 39

Coupling plate Type SCA1, SCB1, SCC1, SCD1, SCF1, SCG1 Technical Data

Welding Tie back Plates. SCA1 are designed to be cut and welded on site to each projects needs.

Coupling plate A1 : Sheet material AISI316 - DIN 1.4401 Surface treatment : Electro polished Note : Standard safety factor for working load is 1/4 of Breaking Load Go to www.strudyna.com/designhelp for proper anchoring technics and inspection methods.

Notice : Breaking Load (B.L) listed for coupling plates SCB1, SCD1, SCC1 are indicative of coupling's plate tensile performance against rod assemblies and not the anchoring strength of bolts against wall/floor. 2 bolts configuration are ideal for proper welded anchor bolts. 4 bolts coupling plates are required for chemical or mechanical bolt anchoring.

Coupling (Tie Back) plate RDS Architectural Cable Systems SIZE

Ă&#x2DC;D

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

9.5 11.0 12.5 16.5 21.0 24.0 28.0 31.5 38.0

18 21 24 33 45 45 70 90 105

20-60 25-75 30-70 40-100 50-110 60-120 60-140 75-155 85-185

11 13 16 22 28 35 38 45 55

5 6 8 10 14 18 19 20 25

SCA1 Coupling plate Type SCA1 H

D L

Note : * See "SCA1 product chart" below for different "L" dimensions order no. All dimensions in millimeters. TAP : 10006

SCA1 SIZE

Order No.

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SCA1-0104-L020 SCA1-0516-L025 SCA1-0308-L030 SCA1-0102-L040 SCA1-0508-L050 SCA1-0304-L060 SCA1-0708-L060 SCA1-1000-L075 SCA1-1104-L085

20 25 30 40 50 60 60 75 85

Order No.

SCA1-0104-L030 30 SCA1-0516-L035 35 SCA1-0308-L040 40 SCA1-0102-L055 55 SCA1-0508-L065 65 SCA1-0304-L075 75 SCA1-0708-L080 80 SCA1-1000-L095 95 SCA1-1104-L110 110

Order No.

SCA1-0104-L040 40 SCA1-0104-L050 50 SCA1-0516-L045 45 SCA1-0516-L065 65 SCA1-0308-L050 50 SCA1-0308-L060 60 SCA1-0102-L070 70 SCA1-0102-L085 85 SCA1-0508-L080 80 SCA1-0508-L095 95 SCA1-0304-L090 90 SCA1-0304-L105 105 SCA1-0708-L100 100 SCA1-0708-L120 120 SCA1-1000-L115 115 SCA1-1000-L135 135 SCA1-1104-L135 135 SCA1-1104-L160 160

Order No.

SCA1-0104-L060 SCA1-0516-L075 SCA1-0308-L070 SCA1-0102-L100 SCA1-0508-L110 SCA1-0304-L120 SCA1-0708-L140 SCA1-1000-L155 SCA1-1104-L185

60 75 70 100 110 120 140 155 185

strudyna.com

page 101

COMPONENTS

RDS

High tensile achitectural cable systems

Architectural tensile cable systems

45°

SCB1

Ø D1

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

60 72 104 120 134 168 170 190 225

9.5 11.0 12.5 16.5 21.0 24.0 28.0 31.5 38.0

9 11 13 18 22 26 26 29 38

35 46 68 70 84 108 110 120 145

26 30 34 45 51 64 71 80 95

4 5 8 10 14 16 19 20 25

5 6 8 10 14 18 19 20 25

G T1

° 60

55°

50°

45°

SIZE

Order No.

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SCB1-0104-A045 SCB1-0516-A045 SCB1-0308-A045 SCB1-0102-A045 SCB1-0508-A045 SCB1-0304-A045 SCB1-0708-A045 SCB1-1000-A045 SCB1-1104-A045

38 50 52 85 105 120 135 145 170

26 30 34 45 51 64 71 80 95

SCB1-0104-A050 SCB1-0516-A050 SCB1-0308-A050 SCB1-0102-A050 SCB1-0508-A050 SCB1-0304-A050 SCB1-0708-A050 SCB1-1000-A050 SCB1-1104-A050

42 45 60 80 95 110 125 135 150

22.0 25.0 28.5 38.0 43.0 54.0 60.0 68.0 80.0

SCB1-0104-A055 SCB1-0516-A055 SCB1-0308-A055 SCB1-0102-A055 SCB1-0508-A055 SCB1-0304-A055 SCB1-0708-A055 SCB1-1000-A055 SCB1-1104-A055

36 45 55 75 85 105 115 125 150

18 21 24 32 36 45 50 56 68

SCB1-0104-A060 SCB1-0516-A060 SCB1-0308-A060 SCB1-0102-A060 SCB1-0508-A060 SCB1-0304-A060 SCB1-0708-A060 SCB1-1000-A060 SCB1-1104-A060

36 45 55 75 85 105 115 125 140

15.0 17.5 20.0 26.0 30.0 37.0 41.0 47.0 55.0

H D

65°

SIZE

Order No.

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SCB1-0104-A065 SCB1-0516-A065 SCB1-0308-A065 SCB1-0102-A065 SCB1-0508-A065 SCB1-0304-A065 SCB1-0708-A065 SCB1-1000-A065 SCB1-1104-A065

36 45 55 75 85 105 115 125 140

12.5 14.0 16.0 21.0 24.0 30.0 33.0 38.0 45.0

SCB1-0104-A070 SCB1-0516-A070 SCB1-0308-A070 SCB1-0102-A070 SCB1-0508-A070 SCB1-0304-A070 SCB1-0708-A070 SCB1-1000-A070 SCB1-1104-A070

36 45 55 75 85 105 115 125 150

9.5 11.0 12.5 16.5 19.0 24.0 26.0 30.0 35.0

SCB1-0104-A075 SCB1-0516-A075 SCB1-0308-A075 SCB1-0102-A075 SCB1-0508-A075 SCB1-0304-A075 SCB1-0708-A075 SCB1-1000-A075 SCB1-1104-A075

36 45 55 75 85 105 115 125 150

5.5 7.0 9.0 12.0 12.5 16.5 19.5 22.0 21.5

SCB1-0104-A090 SCB1-0516-A090 SCB1-0308-A090 SCB1-0102-A090 SCB1-0508-A090 SCB1-0304-A090 SCB1-0708-A090 SCB1-1000-A090 SCB1-1104-A090

36 45 55 75 85 105 115 125 150

SCC1

(4bolts)

Coupling plate Type SCC1

45° C

T2 B

Order No.

SIZE

ØD

Ø D1

SCC1-0104 SCC1-0516 SCC1-0308 SCC1-0102 SCC1-0508 SCC1-0304 SCC1-0708 SCC1-1000 SCC1-1104

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

40 47 54 70 85 105 115 130 155

55 64 68 80 105 128 140 140 195

30 35 42 55 65 80 90 100 120

9.5 11.0 12.5 16.5 21.0 24.0 28.0 31.5 38.0

7 9 9 11 13 18 22 22 29

35 40 44 50 69 80 90 90 125

4 5 6 8 10 12 16 16 22

5 6 8 10 14 18 19 20 25

All dimensions in millimeters.

TAP : 10006

strudyna.com

SCB1

(2bolts)

ØD

Note : * See "SCB1 product chart" below for different "H" dimensions order no. All dimensions in millimeters. TAP : 10006

Coupling plate Type SCB1

SIZE

page 102

COMPONENTS

Architectural tensile cable systems

RDS

High tensile achitectural cable systems H

Coupling plate Type SCD1

SCD1

SIZE A1

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

54 65 70 95 115 140 150 170 200

50 60 70 95 115 140 150 170 200

50 60 64 85 105 130 140 160 190

50 60 60 80 95 120 130 150 170

50 60 60 75 95 120 130 150 170

55 64 68 80 105 128 140 140 195

57 68 72 105 125 150 160 180 220

Ø D Ø D1

9.5 11.0 12.5 16.5 21.0 24.0 28.0 31.5 38.0

7 35 35 9 40 40 9 44 44 11 50 50 13 64 69 18 80 80 22 90 90 22 90 90 29 125 125

26 30 36 47 55 68 74 84 98

4 5 6 8 10 12 16 16 22

5 6 8 10 14 18 19 20 25

Note : * See "SCD1 product chart" below for different "H" dimensions order no. All dimensions in millimeters. TAP : 10006 H

SCD1-0104-A030 33 22.0 SCD1-0104-A035 35 22.0 SCD1-0516-A030 44 22.5 SCD1-0516-A035 41 22.5 SCD1-0308-A030 46 29.5 SCD1-0308-A035 44 29.5 SCD1-0102-A030 65 38.5 SCD1-0102-A035 60 37.0 SCD1-0508-A030 75 42.0 SCD1-0508-A035 75 40.5 SCD1-0304-A030 90 48.0 SCD1-0304-A035 90 52.0 SCD1-0708-A030 100 55.0 SCD1-0708-A035 90 60.0 SCD1-1000-A030 110 60.0 SCD1-1000-A035 100 70.0 SCD1-1104-A030 140 100.0 SCD1-1104-A035 120 80.0

Order No.

SCD1-0104-A040 30 16.0 SCD1-0516-A040 36 18.0 SCD1-0308-A040 44 21.0 SCD1-0102-A040 60 26.0 SCD1-0508-A040 75 28.5 SCD1-0304-A040 90 36.0 SCD1-0708-A040 90 43.0 SCD1-1000-A040 100 50.0 SCD1-1104-A040 120 57.0

Order No.

SCD1-0104-A045 30 11.0 SCD1-0516-A045 36 12.0 SCD1-0308-A045 40 16.0 SCD1-0102-A045 55 19.5 SCD1-0508-A045 64 22.5 SCD1-0304-A045 80 28.0 SCD1-0708-A045 90 29.0 SCD1-1000-A045 100 34.0 SCD1-1104-A045 120 38.0 H

Order No.

G T1

Order No.

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

40°

SIZE

30°

(4bolts)

SCD1

H 7.0 7.0 12.5 15.0 16.0 22.0 22.0 28.0 32.0

Order No.

SCD1-0104-A055 30 SCD1-0516-A055 36 SCD1-0308-A055 35 SCD1-0102-A055 50 SCD1-0508-A055 60 SCD1-0304-A055 70 SCD1-0708-A055 80 SCD1-1000-A055 90 SCD1-1104-A055 100

3.0 3.0 7.5 8.0 9.0 13.0 12.0 14.0 19.0

90 °

5.5 7.0 4.5 5.5 10.0 10.0 13.0 14.0 14.0

H 0.0 0.7 3.5 2.5 2.0 5.0 3.0 4.0 7.0

Order No.

SCD1-0104-A065 30 SCD1-0516-A065 36 SCD1-0308-A065 35 SCD1-0102-A065 45 SCD1-0508-A065 60 SCD1-0304-A065 70 SCD1-0708-A065 80 SCD1-1000-A065 90 SCD1-1104-A065 100

H 3.0 4.0 0.5 0.5 4.0 3.0 5.0 5.0 5.0

Order No.

SCD1-0104-A060 30 SCD1-0516-A060 36 SCD1-0308-A060 35 SCD1-0102-A060 50 SCD1-0508-A060 60 SCD1-0304-A060 70 SCD1-0708-A060 80 SCD1-1000-A060 90 SCD1-1104-A060 100

SCD1-0104-A070 30 SCD1-0516-A070 36 SCD1-0308-A070 35 SCD1-0102-A070 45 SCD1-0508-A070 60 SCD1-0304-A070 70 SCD1-0708-A070 80 SCD1-1000-A070 90 SCD1-1104-A070 100

Order No.

D 75

Order No.

SCD1-0104-A050 30 SCD1-0516-A050 36 SCD1-0308-A050 35 SCD1-0102-A050 50 SCD1-0508-A050 60 SCD1-0304-A050 70 SCD1-0708-A050 80 SCD1-1000-A050 90 SCD1-1104-A050 100

Order No.

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

D °

SIZE

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SIZE

SCD1-0104-A075 30 SCD1-0516-A075 36 SCD1-0308-A075 35 SCD1-0102-A075 45 SCD1-0508-A075 60 SCD1-0304-A075 70 SCD1-0708-A075 80 SCD1-1000-A075 90 SCD1-1104-A075 100

H 8.5 11.0 8.5 10.5 15.0 15.0 20.5 25.0 23.5

Order No.

SCD1-0104-A090 30 SCD1-0516-A090 36 SCD1-0308-A090 35 SCD1-0102-A090 45 SCD1-0508-A090 60 SCD1-0304-A090 70 SCD1-0708-A090 80 SCD1-1000-A090 90 SCD1-1104-A090 100

H 15.0 18.0 17.5 22.5 30.0 35.0 40.0 45.0 50.0

strudyna.com

page 103

COMPONENTS

RDS

High tensile achitectural cable systems

SCF1

90 °

Coupling plate Type SCF1

Architectural tensile cable systems

Order No.

SIZE

ØD

Ø D1

SCF1-0104-A090 SCF1-0516-A090 SCF1-0308-A090 SCF1-0102-A090 SCF1-0508-A090 SCF1-0304-A090 SCF1-0708-A090 SCF1-1000-A090 SCF1-1104-A090

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

65 80 90 115 140 170 190 220 260

6.7 8.2 9.8 13.3 16.5 20.0 23.0 26.0 33.0

6 6 8 12 16 19 22 22 30

TAP : 10006

All dimensions in millimeters.

SCF1 (4 pins)

50°

45°

40°

Order No.

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SCF1-0104-A040 SCF1-0516-A040 SCF1-0308-A040 SCF1-0102-A040 SCF1-0508-A040 SCF1-0304-A040 SCF1-0708-A040 SCF1-1000-A040 SCF1-1104-A040

SCF1-0104-A045 SCF1-0516-A045 SCF1-0308-A045 SCF1-0102-A045 SCF1-0508-A045 SCF1-0304-A045 SCF1-0708-A045 SCF1-1000-A045 SCF1-1104-A045

SCF1-0104-A050 SCF1-0516-A050 SCF1-0308-A050 SCF1-0102-A050 SCF1-0508-A050 SCF1-0304-A050 SCF1-0708-A050 SCF1-1000-A050 SCF1-1104-A050

SCF1-0104-A055 SCF1-0516-A055 SCF1-0308-A055 SCF1-0102-A055 SCF1-0508-A055 SCF1-0304-A055 SCF1-0708-A055 SCF1-1000-A055 SCF1-1104-A055

SCF1-0104-A060 SCF1-0516-A060 SCF1-0308-A060 SCF1-0102-A060 SCF1-0508-A060 SCF1-0304-A060 SCF1-0708-A060 SCF1-1000-A060 SCF1-1104-A060

D1 D °

Order No.

SIZE

Order No.

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

SCF1-0104-A065 SCF1-0516-A065 SCF1-0308-A065 SCF1-0102-A065 SCF1-0508-A065 SCF1-0304-A065 SCF1-0708-A065 SCF1-1000-A065 SCF1-1104-A065

SCF1-0104-A070 SCF1-0516-A070 SCF1-0308-A070 SCF1-0102-A070 SCF1-0508-A070 SCF1-0304-A070 SCF1-0708-A070 SCF1-1000-A070 SCF1-1104-A070

SCF1-0104-A075 SCF1-0516-A075 SCF1-0308-A075 SCF1-0102-A075 SCF1-0508-A075 SCF1-0304-A075 SCF1-0708-A075 SCF1-1000-A075 SCF1-1104-A075

SCF1-0104-A080 SCF1-0516-A080 SCF1-0308-A080 SCF1-0102-A080 SCF1-0508-A080 SCF1-0304-A080 SCF1-0708-A080 SCF1-1000-A080 SCF1-1104-A080

SCF1-0104-A085 SCF1-0516-A085 SCF1-0308-A085 SCF1-0102-A085 SCF1-0508-A085 SCF1-0304-A085 SCF1-0708-A085 SCF1-1000-A085 SCF1-1104-A085

SCG1 12

0°

Coupling plate Type SCG1

120°

Order No.

SIZE

ØD

Ø D1

SCG1-0104 SCG1-0516 SCG1-0308 SCG1-0102 SCG1-0508 SCG1-0304 SCG1-0708 SCG1-1000 SCG1-1104

1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4"

65 80 90 115 140 170 190 220 260

6.7 8.2 9.8 13.3 16.5 20.0 23.0 26.0 33.0

6 6 8 12 16 19 22 22 30

All dimensions in millimeters.

TAP : 10006

strudyna.com

(3 pins)

SCG1

page 104

TECHNICAL DATA High tensile cable systems

RDS-Terminal Tensile Cable Assembly Installation Procedure RDS-Terminal Architectural cable Systems RH

STEP 1

M LH

Check all components are in correct order; all threads are in good condition and free of dirt and debris. Use a marker to mark the middle position (L2) and minimum safety thread engagement (L3) mark of the thread for both terminals. See page 106 for details of finding L2 and L3 dimentions. Slowly turn and install the lock nut to the inner most position of both terminals.

STEP 2 Slowly turn the RDS fork until the edge of the RDS fork reach the middle adjustment mark L2 from step 1. Repeat for the RDS fork of the other side of the cable assembly.

STEP 3 Open the pin assembly of the high end installation of the cable and re-assemble back onto the tie-back plate. Make sure all screws of the pin assembly are correctly tightened.

STEP 4 Install hydraulic unit to the lower end of the cable assembly and load hydraulic to the required pre-tension. Do not use the threads of the RDS fork as means of loading tension; this may create galling on the RDS fork assembly.

STEP 5 Once the required load is reached on the cable, turn the fork to extend or retract the cable assembly to align the pin with the tie-back plate. Assemble the pin onto the tie back plate and check all screws from pin assembly are properly fitted. Lock both lock nuts onto the RDS fork.

STEP 6 Remove the hydraulic unit and check with a tension meter that the pre-tension required is correctly achieved. If the required pre-tension is not installed correctly, repeat step 5 thought 6 until all pre-stress loadings are correct.

STEP 7 L3 mark not exposed

L3 inside the fork

Check all thread engagement has at least 1.5 times the depth as the diameter of the terminal thread. See page 106 for more thread engagement checking. Check all lock nuts are securely tighten. Check Loctite has been applied to all pin screws. Clean your cable assembly from any contamination of oil, dirt, etc. If subsequent construction work is still taking place, cover and protect the entire cable assembly from contamination. Follow maintenance and installation checking as per page 22.

proper engagement of the threads

strudyna.com

page 105

TECHNICAL DATA Stainless steel tensile cable systems

RDS-Terminal thread engagement and checkup RDS-Terminal Architectural cable Systems How to find middle Adjustment Use a marker to mark L2 and L3 dimensions onto the terminal and fork thread prior to installation. When the edge of the RDS fork reaches the L2 mark, you have found the middle adjustment. This is the adjustment you want prior to installation. There will be extra thread lengths on the terminal that seems not used in the RDS cable setup. This is because RDS terminal assembly is using AM adjuster’s terminal.

Security thread engagement checking

edge of the RDS

L3 mark exposed

L3 improper engagement of the threads

Torque installation RDS-Terminal Architectural cable Systems

After the full cable member is fully tensioned and installed, check the edge of the RDS fork in relation to the L3 mark. L3 mark should not be exposed on the thread prior to lock nut engagement. If the L3 mark is shown outside of the fork, you have an improper engagement of the threads and this may reduce up to 40% of the MBL. Tensile cable members may not be left with an improper thread engagement; take your cable assembly apart and install it again properly. Thread (SIZE)

Cable (mm)

L2 (mm)

L3 (mm)

Adjusterment +/(mm)

5/16”-24UNF 3/8”-24UNF 1/2”-20UNF 5/8”-18UNF 5/8”-18UNF 3/4”-16UNF 7/8”-14UNF M27 M33 M33 M36 M39 M45 M52 M56

4 5 6 8 10 12 14 16 19 20 22 24 28 30 34

48 54 63 74 74 82 88 70 83 83 95 100 119 138 142

57 64 78 92 92 105 114 97 116 116 131 139 164 190 198

8 10 15 18 18 23 26 27 33 33 36 39 45 52 56

Pin checking and securing RDS-Terminal Architectural cable Systems

Adjusting tension onto cable assembly require precise maneuvers. Tightening the tension cable unevenly or too fast may induce galling onto the thread. As a general practice, apply equal force on both ends of the cable assembly in synchronized order at a torque rate of not faster than 15 sec per revolution.

Refer to page 21 for details of different cable rotation configurations.

strudyna.com

15 sec. / 1 turn

page 106

Hydraulic unit

High tensile cable systems

strudyna.com

page 107

STRUDYNA

Structural Tension Rod Systems

ARCHITECTURAL HIGHTENSILE TIE-ROD SYSTEMS SRS fork:

B3 fork:

P2H fork:

B1 fork:

RDS fork:

AM fork:

To complement Strudyna tensile cable range, Strudyna has also developed a complete range of stainless steel tensile rod systems. Contact any of our sales office for more information or visit Strudyna.com for the latest updates.

RDS eye:

Visit strudyna.com for more information on strudynaâ&#x20AC;&#x2122;s tension rod systems.

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page 108

Tension Rod Systems

High tensile rod systems

SRS + 560HTR Tie-Rod System Fork material Rod material

: Cast 2205 Duplex stainless : 560HTR Grade High Tensile stainless steel Rod Yield strength : <M22 = 700 MPa, M22 - M24 = 560 MPa,

SRS

>M24 - M52 = 515 MPa, >M52 = 460 MPa

Rod Tensile strength: <M22 = 875 MPa, M22 - M24 = 802 MPa, >M24 - M52 = 650 MPa, >M52 = 620 MPa

Rod Elongation

: <M22 = 12%, M22 - M24 = 15%,

Lock nut material Pin material

: Cast AISI316 - EN 1.4408 : <M24 = Bar 316HTR

>M24 - M52 = 25%, >M52 = 30%

>M22 = Bar 17-4PH(HH1150)

Size available 560HTR S M16 M20 M22 M24 M30 M33 Y 109 171 169 197 288 357 T 137 214 243 283 364 451

S = SIZE, Y = Yield load, T = Tensile load. M36

M39

M42

M45

M48

M52

M56

M60

M64

M68

M72

M76

M80

M85

M90 M100

420

502

577

672

758

905

933 1,086 1,231 1,405 1,593 1,788 1,998 2,275 2,571 3,220

531

634

728

848

957 1,142 1,258 1,464 1,659 1,894 2,147 2,411 2,693 3,067 3,465 4,340 TAP : 10006

P2H - 262AR Tie-Rod System Fork material : Cast AISI316 - EN 1.4408 Rod material : 262AR rod AISI316 - EN 1.4401 Rod Yield strength : 262 MPa Rod Tensile strength: 515 MPa Rod Elongation : <M52 = 25% : M52, M56 = 30% Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod AISI316 - EN 1.4401

Size available 262AR S M16 M20 M22 M24 M27 Y 40 67 79 100 126 T 80 132 163 197 254

P2H

TAP : 10006

M33

M42

M45

M52

M56

199

314

365

485

514

391

620

718

978 1,143

S = SIZE, Y = Yield load, T = Tensile load.

RDS - 262AR Tie-Rod System Fork material : Cast AISI316 - EN 1.4408 Rod material : 262AR rod AISI316 - EN 1.4401 Rod Yield strength : <5/8” = 310 MPa, 5/8” - 1”-1/4” = 205 MPa,

RDS

M27 - M56 = 262 MPa

Rod Tensile strength: 515 MPa Rod Elongation : <M56 = 25% : M56 = 30% Lock nut material : Cast AISI316 - EN 1.4408 Pin material : Rod AISI316 - EN 1.4401

Size available 262AR imperial size S 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1”-1/4” Y 7.0 11.6 12.9 24.6 33.8 49.4 67.2 87.7 141.9 T 14.6 23.3 30.6 58.2 85.0 124.1 168.9 220.4 356.4

Size available 262AR metric size S M27 M30 M33 M36 M39 M42 M45 M48 Y 120 147 181 214 255 293 342 385 T 236 288 357 420 502 577 672 758

M52

M56

460

531

905 1,045

S = SIZE, Y = Yield load, T = Tensile load.

strudyna.com

page 109

Strudyna Product Warranty Proper unpacking procedures: Stainless steel tensile cable selections

1. Product are supplied free of defect from craftsmanship and material at the time of the shipment. Should the receiver have any comment or dissatisfaction on the delivered products, a written notice to Strudyna must be submitted within 14 days of product receipt. 2. Product in correct usage (following proper documentation record and submit to qa@strudyna.com of unpacking, inspection and installation procedures as well as correct and continues load bearing inspections) and with proper maintenance , goods will perform under it's specifications for a period of 5 years from the date of delivery. 3. Shall the aforesaid be concluded by Strudyna to be of Strudyna fault, Strudyna will replace or repair the goods in question at Strudyna's choice. Remarks: Strudyna makes no representations for suitability to a particular design or application settings.

Proper unpacking procedures:

Proper installation procedures:

Stainless steel tensile cable unpacking

Stainless steel tensile cable installation

1. Confirm all pallet and carton quantity are correct before unpacking. 2. Equipped with all personal safety equipment as requested by local law. 3. Use steel cutter to gently cut steel band. 4. Use knife to gently cut each carton. Do not cut too deep into the carton as this may result in product surface being damaged. 5. Always move and store carton and pallets in upright position. 6. Never stack one pallet above another. 7. Do not stack carton over 100cm height.

1. Do not install any damaged part found in pre-installation procedures. 2. Do not install any item found not in proper working conditions. 3. Always tighten screws or thread slowly without exceeding a speed of 15 sec per revolution or 3 sec per quarter revolution. 4. Do not shock load any thread. 5. Do not allow any surface to be damaged as this will create pivot corrosions. 6. Clean throughly clean all contamination caused by tools onto products prior to installation. 7. Check all Pins and screws are in full in position after installation. 8. Cover and protect all installed stainless steel products if subject to further contamination caused by surrounding instantiation. 9. This process may not be skipped as surrounding welding or metal dust may be cause contamination on the stainless steel fittings. 10.Proper documentation is crucial to maintaining products in warranty condition. Record all documentations and pictures of all process carried out and submit report to qa@strudyna.com within 60 days of installation completion.

Proper storage procedures: Stainless steel tensile cable storage

1. 2. 3. 4.

Always move and store carton and pallets in upright position. Never stack one pallet above another. Do not stack carton over 100cm height. Do not store carton or pallet in outdoor conditions without proper rain and snow cover. 5. Never expose products to iron dust or welding sparks as this may cause surface damage and stains.

Proper pre-installation procedures:

Proper maintenance procedures: Stainless steel tensile cable maintenance

Stainless steel tensile cable pre-installation procedures

1. Check for proper design loading prior to installation. 2. Check all base structure are not damaged prior to installation. 3. Check all parts are not damaged prior to installation. (Do not install a damaged part) 4. Check for any dirt or damage to thread before installation. 5. Clean any dirt or foreign object found in thread. 6. Lightly turn all thread prior to installation to check for their working condition.

Proper inspection procedures: Stainless steel tensile cable inspection

1. Clean all surface from contamination in a 2 weeks interval. (This process may not be skipped, as dust can be accumulated on the surface and destroy the oxidizing protective layer of stainless ) 2. Proper maintenance may not be skipped to retain stainless steel's component's property. Record documentations and pictures of all process carried out and submit monthly report to qa@strudyna.com. 3. Use ordinary household liquid soap diluted with water and apply with soft cloth or synthetic sponge. 4. Never apply chlorine base cleaner or any abrasive liquids. 5. Rinse well, dry with soft cloth. 6. Regular cleaning will remove most form of heavy soiling or accumulated staining.

1. Check all installation for correct tension 2 weeks after initial installation. 2. Check regularly in 8 weeks interval for any loosening or damage to product. 3. All product requires this inspection by a trained professional, and this process may not be skipped as products are effected by wear, tear, overloading or improper installation. 4. Proper inspection is necessary to maintaining products in warranty condition. Record all documentations and pictures of all process carried out with each inspection and submit report to qa@strudyna.com within 30 days of each inspection.

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Terms and Conditions of Sale Specifications The manufacturer is constantly testing and improving the performance of products, thus specifications are subject to change without notice. For the latest information please contact your local distributor.

General For the purpose of these terms and conditions of sale, Structural Dynamics Co., Ltd. (Strudyna) should be referred to as "Manufacturer". Any related companies and representatives of Strudyna is referred to as a "Local distributor". Any Client purchasing Structural Dynamic items shall be referred to as the "Buyer". Products described and presented in this catalog shall be referred to as the "goods". These general terms and conditions of sale will apply to all sales of Structural Dynamic items described in this catalog and serves as a binding contract and agreement between manufacturer, local distributor and buyer. Contact your local strudyna sales office for additional or local agreements and warranties.

Title and Risk The local distributor shall hold the title and proprietary ownership of the goods until 100% of payment to the goods have been paid by the buyer to the local distributor. However unless prior written consent is agreed, the risk of damage to the goods shall be passed to the buyer upon the receipt of the goods by the buyer.

Cancellation Goods purchased and confirmed by buyer may not be subject to cancellation, unless a prior written consent is given by the manufacturer or local distributor to the buyer.

Force majeure In the event of unpredictable natural or political cause beyond the manufacturer's and local distributor's control such as but not limited to: War, Rebellion, Piracy, Civil Commotion, Political unrest, Strike or industrial dispute, fire, earthquake, flooding or draught or bad weather, the unavailability of materials or delay delivery of suppliers, the inability to secure labour force or by any other cause whatsoever beyond the Manufacturer's and Local distributor's control, the manufacture and local distributor shall notify promptly to the buyer the cause of force majeure. The manufacture and Local distributor shall have the right to cancel the contract to deliver so long as the force majeure shall continue.

Warranty The products listed in this catalog are supplied to the buyer with a guarantee of being free from detective craftsmanship and materials at the time of shipment. Shall to buyer be dissatisfied with the product, a written notice must be sent to local distributor within 14 days from receipt of goods and subject to replacement or cancellation of order by choice of local distributor and manufacture. The manufacture warrants that in normal usage and with proper maintenance, goods will perform under its specifications for a period of 5 years. Any goods which prove to be defective under normal use will be repaired or replaced at the manufacturer's option. The manufacture and local distributor accept no responsibility if the goods purchased from this catalog are used in applications where their safe working load listed in this catalog is exceeded or in cases where goods are improperly installed. The manufacture and local supplier make no representations for suitability to a particular design application setting. All good supplied in this catalog carry a limited lifetime warranty from the manufacture.

Price conditions Prices quoted by local distributor to buyer shall remain unchanged for the duration of 14 days unless quantities, packaging instructions, delivery destinations or any contract details are changed. Unless further stated in order confirmation, prices are ex-local distributor premises. Should a delivery destination be reached by local distributor and buyer, the local distributor is entitled to choose any means of transport the local distributor sees it fit.

learn more about strudyna and strudyna's product ranges at www.strudyna.com/en/product

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2000-2208

6312-0620

6312-3216

6316-4500

2000-2210

6312-0623

6312-3241

6319-5700

2000-2212

6312-0908

6312-3242

6322-6700

2312-0922

6312-0910

6312-3271

6780-1018

2312-1072

6312-0912

6312-3272

6780-1021

2312-1073

6312-0914

6312-3301

6780-1026

2312-1074

6312-0916

6312-3302

6780-1028

2780-1010

6312-0920

6312-3319

6780-1034

2780-1170

6312-1009

6312-3331

6780-1400

2780-1171

6312-1010

6312-3333

6780-1400

100

2780-1487

6312-1018

6312-3361

6780-1401

2780-1488

6312-1048

6312-3363

6780-1401

100

2780-1489

6312-1081

6312-3392

6780-1402

2780-1490

6312-1082

6312-3393

6780-1403

2780-1954

6312-1083

6312-3422

6780-1403

100

2780-1955

6312-1084

6312-3423

6780-1404

2780-1956

6312-1085

6312-3482

6780-1404

100

2780-3100

6312-1096

6312-3484

6780-1405

2780-3112

6312-1182

6312-3522

6780-1405

100

2780-3240

6312-1212

6312-3524

6780-1406

2780-5015

6312-1213

6312-3562

6780-1406

100

2912-1227

100

6312-1337

6312-3565

6780-1407

2912-1637

100

6312-1338

6312-3617

6780-1407

100

2912-1944

100

6312-1339

6312-3618

6780-1408

2912-2248

100

6312-1340

6312-3619

6780-1408

100

2912-7917

100

6312-1341

6312-3620

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6312-1342

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2934-1008

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2934-1012

6312-1345

6312-3660

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3147-6018

6312-1347

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6063-7200

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6082-1800

6312-1505

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6092-4500

6312-1506

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6780-1570

6120-0029

6312-1507

6312-4241

6780-1571

6194-6000

6312-1508

6312-4271

6780-1571

100

6225-1000

6312-1547

6312-4301

6780-1572

6310-0102

6312-1548

6312-4331

6780-1572

100

6310-0304

6312-3102

6312-4361

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6310-0308

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6312-4392

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100

6310-0508

6312-3111

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6310-0516

6312-3113

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6780-1574

100

6310-0708

6312-3204

6312-4522

6780-1575

6312-0612

6312-3207

6312-4562

6780-1576

6312-0613

6312-3209

6312-4723

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100

6312-0617

6312-3211

6312-6012

6780-1577

6312-0618

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6780-3005

6312-1344

6934-3016

AM04-0042-0000

6780-3006

6312-1345

6934-3020

AM05-0020-0000

6780-3007

6312-1346

6934-3024

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6780-3008

6312-1347

6934-3027

100

AM05-0024-0000

6780-3336

6312-1348

6934-3033

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6780-3337

6312-1350

6934-3033

100

AM06-0030-0000

6780-3338

6312-1455

6934-3033

100

AM06-0034-0000

6780-3339

6312-1502

6934-3036

AM06-0036-0000

6780-3340

6312-1503

6934-3036

100

AM06-0042-0000

6780-3341

6312-1504

6934-3039

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6780-3342

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6934-3039

100

AM07-0022-0000

6780-3343

6312-1506

6934-3045

AM07-0024-0000

6780-3344

6312-1507

6934-3045

100

AM07-0028-0000

6780-3345

6312-1508

6934-3052

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6780-3346

6312-1547

6934-3052

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AM08-0034-0000

6780-3347

6312-1548

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6780-3349

6312-3102

6934-3056

100

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6780-3920

6312-3109

6934-3060

AM09-0020-0000

6780-3921

6312-3111

6934-4014

AM09-0022-0000

6780-3922

6312-3113

6934-4016

AM09-0024-0000

6780-3923

6312-3204

6934-4020

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6780-3924

6312-3207

6934-4022

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