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ROBOTYKA Szeroko pojęta robotyka jest jednym z głównych obszarów działalności naszej firmy. DJ Products Engineering Solutions posiada w swej ofercie pełne spektrum robotów przemysłowych, systemów zrobotyzowanych oraz części zamiennych do robotów przemysłowych wszystkich przodujących marek. Oferujemy:
EDM & CNC Machining Automatyka i robotyka - przemysł motoryzacyjny n n n n n n n n n n n
roboty przemysłowe, roboty paletyzujące, roboty spawalnicze, roboty do środowisk sterylnych, systemy sterowania, intergacje systemów zrobotyzowanych, modyfikację istniejących systemów, doradztwo, serwis, szeroki wachlarz części zamiennych, niestandardowe rozwiązania.
2014
Oferowane produkty oraz rozwiązania cechują najwyższe standardy bezpieczeństwa oraz niezawodności.
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DJ Products Engineering Solutions company was established in 2005. Our headquarters is based in Potęgowo in the northern part of Poland. This facility was raised with precision metal treatment in mind. The company works on high level machinery die-sink and wire-cut Electrical Discharge Machines of brands such as Agie Charmilles and Fanuc. From the early beginning our main goal was the highest precision and quality of details possible to achieve. This attitude in 2011 gained us opinion of solid and trusted collaborator throughout European market partners. We do finalize projects for variety of industry branches, including automotive and aerial orders. Modern machinery park, newest technological solutions and tools, enable us creating specified parts with precision up to 2 microns (0,002 mm). This unusual capacity, composed with highly qualified personnel, grounded experience and standards, makes us dare new demanding tasks without any doubts. In 2011, according dynamic development of the company, our strategy evolved - based on functioning of DJ Products Engineering Solutions in direct vicinity to our key partners. On 15th of July 2011 the other facility was opened in Wałbrzych, in Wałbrzysk’s Special Economic Zone. Tightening cooperation connections with automotive manufacturers had crucial influence on placing the new facility, where we focus on designing and creating advanced works stands considering industrial automation and robotics
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CNC, METAL TREATMENT We offer complex service in metal treatment, starting from metalwork machining, through plastic and thermal treatment, to specified coating process including titan coating solutions made in CVD and PVD technology. Our strategy is based on complete solutions – we cooperate with our customers from the phase of first design, up to whole logistic service and final delivery. Using our grounded, long experience, knowledge of business line and access to the newest technologies, our personnel is able to fulfill demanding clients’ expectations. Machinery base that we possess, make us finalize tooling projects characterized with high level of complication, technologically difficult, requiring extremely precise treatment. We stay in consist and tight cooperation with automotive branch companies, where quality expectations are kept on the very top. All Your details and products can be manufactured based on technological documentation, as well as using patterns of delivered samples.
Every customer and every project are treated with individual approach.
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Electrical Discharge Machining: n n
die-sink EDM, wire-cut EDM.
Machining: n n n n n n n
turning, drilling, milling, planing, grinding, chiselling, gear cutting.
Heat treatment: n n n n
hardening, induction hardening, carburizing, improvement.
Coating: n n n n n n
titanizing (CVD, PVD), galvanization, passivation, nickel electroplating, chrome plating, copper coating.
Industrial metrology: n n n
CMM measuring, quality control at every, production stage, reporting on compliance, of the customer requirements.
Processed materials: n n n n n n
tool steel, stainless steel, aluminum, copper, brass, plastic materials.
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Sinking Electric Discharge Machine AGIE CHARMILLES FO 350 mS n n n n n n n n n n 66
table area - 500 x 400 mm, maximum workpiece dimension - 780 x 530 x 300 mm, axis travel X,Y, Z - 350 mm x 250 mm x 300 mm, linear guide ways axis X,Y,Z - resolution 0,05 Îźm dielectric cooling servo system, additional micro machimning modules, additional axis Accura C - 100 rpm. maximum workpiece mass - 500 kg, surface finish after processing - Ra=0,10 Îźm, workpiece measurement probe. ee nn gg ii nn ee ee rr ii nn gg ss oo ll uu tt ii oo nn ss
OUR MACHINERY PARK
Our facility is equipped with modern and constantly enhanced machinery park, build with highly precise and technologically advanced devices for Electrical Discharge Machining: die-sink and wire-cut including CNC machining centers. Beyond these, our park contains conventional treatment machines such as: turning lathes, milling machines, drills, grinders for opening and cylinders.
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ELECTRICAL DISCHARGE MACHINING Wire-cut Electric Discharge Machine Fanuc Robocut Alfa-0iE/5/AWF maximum workpiece dimension –v700 mm x 600 mm x 250 mm, maximum workpiece mass - 500 kg, X, Y axis table travel - 370 x 270 mm, Z axis travel - 255 mm, U,V axis travel - +60 mm x +60 mm, module for wire cutting with wire 0,05 mm up to ϕ 0,3 mm maximum wire working angle- +/- 30° /80 mm surface finish after processing - Ra=0,10 μm with "MF2 Power Supply" unit n equipped with cooling unit – stabilizing process and environment temperature n equipped with X and Y axis linear guide ways n AI corner control system n n n n n n n n
Wire-cut Electric Discharge Machine Robocut Alfa-C600iA/5/AWF maximum workpiece dimension – 1050 mm x 820 mm x 300 mm, maximum workpiece mass - 1000 kg, X, Y axis table travel - 400 x 600 mm, Z axis travel - 310 mm, U,V axis travel - +100 mm x +100 mm, module for wire cutting with wire 0,1 mm up to ϕ 0,3 mm maximum wire working angle- +/- 30° /150 mm surface finish after processing - Ra=0,10 μm with "MF2 Power Supply" unit n equipped with cooling unit – stabilizing process and environment temperature n equipped with X and Y axis linear guide ways n AI corner control system . n n n n n n n n
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MACHINING Vertical Machining Center Robodrill αD21LiA5 n n n n n n n n n n n
table area - 850 mm x 410 mm, axis travel - X=700 mm, Y=400 mm, Z=330 mm, maximum load of table - 300 kg, tool measurement probe Renishaw TS27R, workpiece measurement probe Renishaw OMP-40, controller Fanuc CNC 31i-B5 spindle direct oil cooling spindle drive - 10000 rpm positioning accuracy in one axis – tolerance - <0,006mm repeatability in one axis – tolerance - <0,004mm Al Thermal displacement compensation function – X,Y,Z-axes
Vertical Machining Centre Sunmill JHV-850 n n n n n n n n n n n
table area - 1020 mm x 550 mm, axis travel - X=850 mm, Y=550 mm, Z=580 mm, maximum load of table - 600 kg, 45 mm wide ball-type linear guide ways tool measurement probe Renishaw TS27R, workpiece measurement probe Renishaw OMP-60, Fanuc Alpha servomotors controller Fanuc Series Oi-MD spindle direct oil cooling - 20 bar, spindle drive - direct type - 15000 rpm fourth Z-axis diameter 250 mm.
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QUALITY DJ Product Engineering Solutionsâ&#x20AC;&#x2122; main domain are not only innovative technologies and modern machinery, but also definite focus on high precision of manufacturing process, which is controlled on every single stage. Our modern, air-conditioned measurement laboratory ensures keeping constant and high standard of research and measurements according metrological requirements. Our laboratory is equipped with e.g. : n n n n n n n
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coordinate-measuring machine, measuring projector, durometer, surface roughness tester, altimeter, micrometers, caliper.
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Our CNC machinery is equipped with measurement probes manufactured by reputable RENISAHW company.
Measuring Machine DEA - Global, model Performance 05.07.05 n n n n n
maximum workpiece dimensions - 700 x 500 x 700 mm, maximum Permissible Error - MPEE od 1,7 μm + L/333 μmm (15-30 °C), CLIMA: multisensor thermal compensation,16 ÷ 26 °C, maximum workpiece mass - 227 kg, portal construction.
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EXAMPLES OF DETAILS AND PROJECTS
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INDUSTRY TECHNICAL SUPPLY
We deal with complex material – technical supply of various industrial sectors, delivering parts and mechanical details as well as we offer consulting, servicing and training support. We also provide our customers with keeping proper interchangeable parts amount in consignment warehouses. DJ Products Engineering Solutions employs specialists from various branches and experienced designers with strictly professional and practical background. Our wide knowledge of different business lines and constantly enhanced database of actual quality norms requirements, directly affect our products and services – they always feature proper certificates, warranty and post-warranty manufacturer’s service. The device we believe in is the highest quality and punctuality possible to achieve.
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AUTOMATYKA PRZEMYSŁOWA Zajmujemy się projektowaniem oraz wdrażaniem systemów automatyki przemysłowej a także modernizacją i dostosowaniem już istniejących. Wykonywane przez nas projekty oparte są na podzespołach renomowanych firm. Gwarantuje to niezawodność oraz bezpieczeństwo pracy ludzi i maszyn. Wykonujemy: n kompleksowe projekty oraz wykonawstwo systemów automatyki przemysłowej, Automatyka i robotyka - przemysł motoryzacyjny n montaż szaf sterowniczych oraz rozdzielnic NN, n n n n n n n n n
modernizacja już istniejących systemów (systemy sterowania, osprzęt), dobór i montaż elementów wykonawczych (napędy elektryczne, siłowniki), programowanie sterowników PLC, komputerów przemysłowych IPC, programowanie pulpitów HMI, przygotowanie dokumentacji techniczno-ruchowej, przygotowanie schematów elektrycznych i pneumatycznych, podzespoły oraz części zamienne renomowanych firm, przeglady i diagnostyka istniejących systemów, Branch Swiebodzice DJ PRODUCTS Engineering Solutions Sp. z o.o. serwis oraz Potegowo, doradztwo.Przemyslowa 7 Str. PL-58160 Swiebodzice, ul. Piłsudskiego 31c Str. PL-76230 T / F +48 59 843 07 31 biuro@djproducts.pl
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T / F +48 74 665 81 05 swiebodzice@djproducts.pl