John Deere 753G, 753GL, 608S, 608B, 608L Buncher Technical Manual TMF387452

Page 1

753G/753GL/608S/608B/608L HARVESTER Tests

TECHNICAL MANUAL Track models 608B, 608L, 608S, 753G TMF387452 22 FEB 05 (ENGLISH)

For complete service information also see: 608B FELLER BUNCHER (S.N. 608BX005014-) Repair

TMF387520

608B FELLER BUNCHER Operation and Test (SN. WC608BX005014-) Diagnostic

TMF387519

753GL/608L TRACKED FELLER BUNCHER Repair

TMF387451

608L / 753GL FELLER BUNCHER Diagnostic

TMF387450

703G/753G/608S FELLER BUNCHER Repair

TMF387449

608S/703G/753G FELLER BUNCHER Diagnostic

TMF387448

PowerTech 8.1 L Diesel Engines Base Engine

CTM86

Alternators and Starting Motors

CTM77

PowerTech 8.1L Diesel Engines Level 9 Electronic Fuel System With Denso High Pressure Common Rail

CTM255

PowerTech 6.8L and 8.1L, 6068 and 6081 Diesel Engines (Level 3 Electronic Fuel Systems with Bosch In-Line Pump)

CTM134

John Deere Construction and Forestry Pinted by Belgreen


tmf387452-TECHNICAL MANUAL

(g) by Belgreen v2.5

Table of contents FOREWORD TECHNICAL INFORMATION FEEDBACK FORM Section 01 - GENERAL INFORMATION Group 0002 - General Specifications Section 9005 - OPERATIONAL CHECKOUT PROCEDURE Group 10 - Operational Checkout Procedure Section 9015 - ELECTRICAL SYSTEM Group 10 - System Diagrams Group 15 - Sub-System Diagnostics Section 9025 - HYDRAULIC SYSTEM Group 05 - Theory of Operation Group 10 - System Operational Checks Group 15 - Diagnostic Information Group 25 - Tests

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tmf387452-TECHNICAL MANUAL


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tmf387452-TECHNICAL MANUAL


tmf387452-TECHNICAL MANUAL

(g) by Belgreen v2.5

Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

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tmf387452-TECHNICAL MANUAL


GENERAL INFORMATION

(g) by Belgreen v2.0

Technical Information Feedback Form We need your help to continually improve our technical publications. Please copy this page and FAX or mail your comments, ideas and improvements.

Technical Manual Fax SEND TO:

Timberjack 925 Devonshire Ave. Woodstock Ontario., Canada N4S 5S1 Attn: Supervisor Technical Manuals

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519-537-2664

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Section 01 page 1

tmf387452-TECHNICAL MANUAL


tmf387452-TECHNICAL MANUAL

(g) by Belgreen v2.5

Section 01 - GENERAL INFORMATION Table of contents Group 0002 - General Specifications .................................................................................................... 1 608B / 608S / 753G Harvester .............................................................................................................. 1 608L / 753GL Harvester ........................................................................................................................ 3 Drain and Refill Capacities .................................................................................................................... 4

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tmf387452-TECHNICAL MANUAL


Section 01 - GENERAL INFORMATION

Group 0002: General Specifications

Group 0002 - General Specifications 608B / 608S / 753G Harvester

608B / 608S / 753G Harvester LEGEND: A B C <- Go to Section TOC

7823 mm (308 in) 4648 mm (183 in.) 4354 mm (171 in.) Section 01 page 1

tmf387452-TECHNICAL MANUAL


Section 01 - GENERAL INFORMATION

D E F G H I J K L

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Group 0002: General Specifications

2946 mm (116 in.) 1830 mm (72 in.) 3150 mm (124 in.) 3712 mm (146 in.) 3727 mm (147 in.) 3454 mm (136 in.) 3556 mm (132 in.) 4420 mm (174 in.) 9017 mm (355 in.)

Section 01 page 2

tmf387452-TECHNICAL MANUAL


Section 01 - GENERAL INFORMATION

Group 0002: General Specifications

608L / 753GL Harvester

608L Harvester LEGEND: A B C D E F G <- Go to Section TOC

7823 mm (308 in) 4648 mm (183 in.) 4354 mm (171 in.) 2946 mm (116 in.) 1830 mm (72 in.) 3150 mm (124 in.) 3712 mm (146 in.) Section 01 page 3

tmf387452-TECHNICAL MANUAL


OPERATIONAL CHECKOUT PROCEDURE

H I J K L M

(g) by Belgreen v2.0

3727 mm (147 in.) 3454 mm (136 in.) 3556 mm (132 in.) 4420 mm (174 in.) 9017 mm (355 in.) 465 mm (18.3 in.)

Drain and Refill Capacities Drain and Refill Capacities Metric

English

Fuel tank

650 L

172 gal

Cooling system

52 L

13.7 gal

Engine lubrication, including filter

19.0 L

20 qt

Hydraulic tank

197 L

52 gal

Swing gear box

4.5 L

4.6 qt

Track drive gearbox (each)

4.8 L

5.0 qt

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Section 9005 page 4

tmf387452-TECHNICAL MANUAL


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