1910 Commodity Air Cart (Ground Driven) Diagnostic (SN. before 755100)
DIAGNOSIS AND TESTS MANUAL Ground Drive models 1910 (SN.-755100) TM2068 09 MAY 11 (ENGLISH)
For complete service information also see: 1910 Commodity Air Cart Repair
TM2067
737, 735, 787, 1850, 1860, 1810, 980, 730, 1820, 685, 1890, 1990, 1895 CCS Air Seeding Tools Technical Manual
TM1616
John Deere Agriculture Pinted by Belgreen
TM2068-DIAGNOSIS AND TESTS MANUAL
(g) by Belgreen v2.5
Table of contents FOREWORD Section 210 - GENERAL INFORMATION Group 05 - Safety Group 10 - Lubricants Group 15 - General Information and Specifications Group 20 - Tractor Specifications Group 25 - Repair Specifications Group 30 - Service Information Bulletins Section 212 - OBSERVABLE SYMPTOMS Group 240 - Electrical Group 241 - Electrical (Tow Behind) Group 242 - Electrical (Tow Between) Group 260 - Manifold - Tank Pressure Test Group 270 - Hydraulic System Group 271 - Hydraulic System (Tow Behind) Group 272 - Hydraulic System (Tow Between) Section 240 - ELECTRICAL Group 05 - How To Use This Diagnostic Information Group 10A - Diagnostic Codes and Warnings Group 10B - GreenStar Display And Stand-Alone Harness Diagnostics Group 20 - Connector Locations Section 241 - ELECTRICAL (TOW BEHIND) Group 15A - TBH - All Run Blockage Type Identification Group 15B - TBH - All Run Blockage Diagnostics - Type C Group 15C - TBH - All Run Blockage Diagnostics - Type F Group 15D - TBH - All Run Blockage Diagnostics - Type I Group 15E - TBH - All Run Blockage Diagnostics - Type J Group 15F - TBH - All Run Blockage Diagnostics - Type L Group 15G - TBH - All Run Blockage Diagnostics - Type N Group 15H - TBH - CAN Bus Type Identification Group 15I - TBH - CAN Bus Diagnostics - Type A Group 15J - TBH CAN Bus Diagnostics - Type B Group 15K - TBH - CAN Bus Diagnostics - Type C Group 15L - TBH- CAN Bus Diagnostics - Type D Group 15M - TBH - CAN Diagnostics - Type E Group 15N - TBH - CAN Bus Diagnostics - Type F Group 15O - TBH - CAN Bus Diagnostics - Type G Group 15P - TBH - CAN Bus Diagnostics - Type H Group 15Q - TBH - CAN Bus Diagnostics - Type I Group 15R - TBH - CAN Bus Diagnostics - Type J Group 15S - TBH - CAN Bus Diagnostics - Type L Group 15T - TBH - CAN Bus Diagnostics - Type N Group 15U - TBH - Meter and Drive Clutch Diagnostics (2 Tank) Group 15V - TBH - Tank Meter and Drive Clutch Diagnostics (3 Tank) Group 15W - TBH - Enhanced Lighting Diagnostics (Cart) Group 15X - TBH - Enhanced Lighting Diagnostics (Towed Vehicle) Group 15Y - TBH - Hydraulic Meter Calibration System Diagnostics Group 15Z - TBH - Primary Blockage Type Identification Group 15AA - TBH - Primary Blockage Diagnostics - Type B Group 15AB - TBH - Primary Blockage Diagnostics - Type E Group 15AC - TBH - Primary Blockage Diagnostics - Type H Group 15AD - TBH - Remote Implement Height Sensor Diagnostics (2 Tank) <- Go to Global Table of contents
TM2068-DIAGNOSIS AND TESTS MANUAL
TM2068-DIAGNOSIS AND TESTS MANUAL
(g) by Belgreen v2.5
Group 15AE - TBH - Remote Implement Height Sensor Diagnostics (3 Tank) Group 15AF - TBH - Remote Implement Switch Diagnostics (2 Tank) Group 15AG - TBH - Remote Implement Switch Diagnostics (3 Tank) Group 15AH - Tow Behind Seed Counting Type Identification Group 15AI - TBH - Seed Counting (4 Runs) Diagnostics Group 15AJ - TBH - Seed Counting (5-8 Runs) Diagnostics Group 15AK - TBH - Speed Sensor Diagnostics (2 Tank) Group 15AL - TBH - Speed Sensor Diagnostics (3 Tank) Group 15AM - TBH - Tank Fill Lights Diagnostics Group 15AN - TBH - Tank Level Indicator Diagnostics (2 Tank) Group 15AO - TBH - Tank Level Indicator Diagnostics (3 Tank) Group 15AP - TBH - Variable Rate Diagnostics (2 Tank) Group 15AQ - TBH - Variable Rate Diagnostics (3 Tank) Section 242 - ELECTRICAL (TOW BETWEEN) Group 15A - TBT - All Run Blockage Type Identification Group 15B - TBT - All Run Blockage Diagnostics - Type C Group 15C - TBT - All Run Blockage Diagnostics - Type F Group 15D - TBT - All Run Blockage Diagnostics - Type I Group 15E - TBT - All Run Blockage Diagnostics - Type J Group 15F - TBT - All Run Blockage Diagnostics - Type L Group 15G - TBT - All Run Blockage Diagnostics - Type N Group 15H - TBT - CAN Bus Type Identification Group 15I - TBT- CAN Bus Diagnostics - Type A Group 15J - TBT - CAN Bus Diagnostics - Type B Group 15K - TBT - CAN Bus Diagnostics - Type C Group 15L - TBT- CAN Bus Diagnostics - Type D Group 15M - TBT- CAN Bus Diagnostics - Type E Group 15N - TBT- CAN Bus Diagnostics - Type F Group 15O - TBT- CAN Bus Diagnostics - Type G Group 15P - TBT- CAN Bus Diagnostics - Type H Group 15Q - TBT- CAN Bus Diagnostics - Type I Group 15R - TBT- CAN Bus Diagnostics - Type J Group 15S - TBT- CAN Bus Diagnostics - Type K Group 15T - TBT- CAN Bus Diagnostics - Type L Group 15U - TBT- CAN Bus Diagnostics - Type M Group 15V - TBT- CAN Bus Diagnostics - Type N Group 15W - TBT - Enhanced Lighting Diagnostics Group 15X - TBT - Tank Meter and Drive Clutch Diagnostics (2 Tank) Group 15Y - TBT - Tank Meter and Drive Clutch Diagnostics (3 Tank) Group 15Z - TBT - Hydraulic Meter Calibration System Diagnostics Group 15AA - TBT - Primary Blockage Type Identification Group 15AB - TBT - Primary Blockage Diagnostics - Type B Group 15AC - TBT - Primary Blockage Diagnostics - Type E Group 15AD - TBT - Primary Blockage Diagnostics - Type H Group 15AE - TBT - Primary Blockage Diagnostics - Type K Group 15AF - TBT - Primary Blockage Diagnostics - Type M Group 15AG - TBT - Remote Implement Height Sensor Diagnostics (2 Tank) Group 15AH - TBT - Remote Implement Height Sensor Diagnostics (3 Tank) Group 15AI - TBT - Remote Implement Switch Diagnostics (2 Tank) Group 15AJ - TBT - Remote Implement Switch Diagnostics (3 Tank) Group 15AK - Tow Between Seed Counting Type Identification Group 15AL - TBT - Seed Counting (4 Runs) Diagnostics Group 15AM - TBT - Seed Counting (5-8 Runs) Diagnostics <- Go to Global Table of contents
TM2068-DIAGNOSIS AND TESTS MANUAL
TM2068-DIAGNOSIS AND TESTS MANUAL
(g) by Belgreen v2.5
Group 15AN - TBT- Speed Sensor Diagnostics (2 Tank) Group 15AO - TBT - Speed Sensor Diagnostics (3 Tank) Group 15AP - TBT - Tank Fill Lights Diagnostics Group 15AQ - TBT - Tank Level Indicator Diagnostics (2 Tank) Group 15AR - TBT - Tank Level Indicator Diagnostics (3 Tank) Group 15AS - TBT - Variable Rate Diagnostics (2 Tank) Group 15AT - TBT - Variable Rate Diagnostics (3 Tank) Section 260 - TEST Group 10 - Manifold-Tank Pressure Differential Test Section 270 - HYDRAULIC Group 05 - General Information Section 271 - HYDRAULIC (TOW BEHIND) Group 10 - TBH - Hydraulic Meter Calibration Group 15A - TBH - Hydraulic Fan and Conveyor System Section 272 - HYDRAULIC (TOW BETWEEN) Group 10 - TBT - Hydraulic Meter Calibration Group 15A - TBT - Hydraulic Fan and Conveyor System
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TM2068-DIAGNOSIS AND TESTS MANUAL
<- Go to Global Table of contents
TM2068-DIAGNOSIS AND TESTS MANUAL
GENERAL INFORMATION
(g) by Belgreen v2.0
Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.
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Section 210 page 1
TM2068-DIAGNOSIS AND TESTS MANUAL
TM2068-DIAGNOSIS AND TESTS MANUAL
(g) by Belgreen v2.5
Section 210 - GENERAL INFORMATION Table of contents Group 05 - Safety ..................................................................................................................................... 1 Recognize Safety Information ............................................................................................................... 1 Understand Signal Words ..................................................................................................................... 1 Avoid High-Pressure Fluids ................................................................................................................... 1 Stay Clear of air hoses .......................................................................................................................... 2 Avoid Heating Near Pressurized Fluid Lines .......................................................................................... 3 Prepare for Emergencies ...................................................................................................................... 3 Support Machine Properly .................................................................................................................... 3 Work in Clean Area ............................................................................................................................... 4 Wear Protective Clothing ...................................................................................................................... 5 Avoid Harmful Asbestos Dust ............................................................................................................... 5 Work In Ventilated Area ........................................................................................................................ 6 Illuminate Work Area Safely ................................................................................................................. 6 Replace Safety Signs ............................................................................................................................ 6 Use Proper Lifting Equipment ............................................................................................................... 7 Service Tires Safely .............................................................................................................................. 8 Practice Safe Maintenance ................................................................................................................... 9 Use Proper Tools ................................................................................................................................... 9 Remove Paint Before Welding or Heating ........................................................................................... 10 Dispose of Waste Properly .................................................................................................................. 10 Live With Safety ................................................................................................................................. 11 Group 10 - Lubricants ............................................................................................................................ 12 Grease ................................................................................................................................................ 12 Transmission and Hydraulic Oil .......................................................................................................... 13 Transmission Oil ................................................................................................................................. 13 Alternative and Synthetic Lubricants .................................................................................................. 13 Lubricant Storage ............................................................................................................................... 14 Group 15 - General Information and Specifications ......................................................................... 15 Unauthorized Modifications ................................................................................................................ 15 Configuration Identification ................................................................................................................ 16 Product Identification—1910 Commodity Air Cart .............................................................................. 17 Specifications Specifications and design subject to change without notice. —1910 Commodity Air Cart ..................................................................................................................................................... 19 Tire Inflation Pressures—195 Bushel Carts ......................................................................................... 21 Tire Inflation Pressures—270 Bushel Carts ......................................................................................... 22 Tire Inflation Pressures—350 Bushel Carts ......................................................................................... 23 Tillage Compatibility Guide ................................................................................................................. 23 Compatible Tillage Equipment—730 Air Disk Drill .............................................................................. 23 Compatible Tillage Equipment—735 Seeding Tool ............................................................................. 23 Compatible Tillage Equipment—737 Air Hoe Drill ............................................................................... 24 Compatible Tillage Equipment—1810 Air Seeding Tool ...................................................................... 24 Compatible Tillage Equipment—1820 Air Hoe Drill ............................................................................. 25 Compatible Tillage Equipment—1850/1860 No-Till Air Drill ................................................................ 25 Compatible Tillage Equipment—610 Seeding Tool ............................................................................. 25 Compatible Tillage Equipment—1060 Seeding Tool ........................................................................... 26 Air Cart/Seeding Terms and Definitions .............................................................................................. 26 Group 20 - Tractor Specifications ....................................................................................................... 28 Tractor Hydraulic System Requirements ............................................................................................ 28 Recommended Tractors ..................................................................................................................... 28 Tractor Hydraulic Compatibility GPM = Gallons-per-minute, Psi = Pounds-per-square inch pressure. <- Go to Global Table of contents
TM2068-DIAGNOSIS AND TESTS MANUAL
TM2068-DIAGNOSIS AND TESTS MANUAL
(g) by Belgreen v2.5
..................................................................................................................................................... 30 Surging Fan Speed— John Deere 8000 and 9000 Series Tractors ...................................................... 30 Calculating Minimum Tractor Weight for Safe Transport .................................................................... 31 Calculating Minimum Tractor Weight (S.N. —685100) ........................................................................ 33 Calculating Minimum Tractor Weight (S.N. 685101— ) ....................................................................... 34 Group 25 - Repair Specifications ......................................................................................................... 35 Metric Bolt and Screw Torque Values ................................................................................................. 35 Unified Inch Bolt and Screw Torque Values ........................................................................................ 36 Service Recommendations For O-Ring Boss Fittings .......................................................................... 37 Service Recommendations For Flare-Type Tube Fittings .................................................................... 39 Group 30 - Service Information Bulletins ........................................................................................... 40 Service Information Bulletins (S.I.B.) .................................................................................................. 40
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TM2068-DIAGNOSIS AND TESTS MANUAL
Section 210 - GENERAL INFORMATION
Group 05: Safety
Group 05 - Safety Recognize Safety Information
Safety-alert symbol This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.
Understand Signal Words
Signal Words A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.
Avoid High-Pressure Fluids
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Section 210 page 1
TM2068-DIAGNOSIS AND TESTS MANUAL
Section 210 - GENERAL INFORMATION
Group 05: Safety
High-Pressure Fluids Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.
Stay Clear of air hoses
Fan Stay clear of hoses when air seeder fan is running. Seed or fertilizer blowing out at high speed can cause eye and other personal injuries. Never attempt to clear blockage from air hoses or seeding tool boots while fan is running.
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Section 210 page 2
TM2068-DIAGNOSIS AND TESTS MANUAL